> Markdown version of [/jobs/ext/1584550-structures-design-engineer-staff-senior-job-in-manassas](https://www.wearedevelopers.com/jobs/ext/1584550-structures-design-engineer-staff-senior-job-in-manassas). Every page supports `.md` or `Accept: text/markdown`. Links point to the HTML versions so they work for humans too. Agent guide: [/agents.md](https://www.wearedevelopers.com/agents.md). --- # Structures Design Engineer- Staff/Senior job in Manassas - **Company:** Aurora Flight Sciences - **Location:** Manassas, VA, United States - **Experience:** Expert - **Salary:** $92,000.0 - $164,000.0 - **Contract:** Permanent contract - **Skills:** Microsoft Word, Microsoft Excel, 3d Models, Computer-Aided Design, Microsoft Office, Microsoft PowerPoint, Siemens NX, CATIA V5, Generative AI, Enovia - **Published:** July 21, 2026 - **Apply:** https://jobs.diversity.com/career/2422230/structures-design-engineer-staff-senior-virginia-va-manassas ## About the Role Ability to obtain a US Security Clearance for which the US Government requires US Citizenship. -Bachelor's Degree in Mechanical Engineering, Aerospace Engineering, or a related discipline. -Minimum of 5 years of experience in aerospace or related fields. -Competence with CAD software, particularly CATIA V5, SmarTeam, or similar product data management systems (e.g., Enovia LCA or PDM). -Knowledge of industry standards relating to composite component design, manufacturing, repair, and assembly (specific to aerospace). -Proficiency with Microsoft Office 365 (Excel, Word, and PowerPoint). -Strong verbal and written communication skills with a collaborative mindset. Preferred Requirements -Expertise in CATIA V5 modules, including Generative Surface Design, Part Design, and Assembly (experience with Unigraphics or Siemens NX will be considered). -Advanced knowledge of composite material structures, including design, stacking sequences, lamination theory, bonded assemblies, and post-cure machining operations. -Familiarity with prototype and rate production, including exposure to manufacturing tooling design, planning, and hands-on fabrication. -Geometric Dimensioning and Tolerancing (GD&T): Knowledge of ASME Y14.5 and related tolerance analysis techniques. -Experience with Model-Based Definition (MBD): Familiarity with ASME Y14.41 methods and CATIA V5 FTA for functional tolerancing and annotations. -Strong foundation in manufacturing and development of aerospace structural components and assemblies. Physical Requirements -Ability to work on-site on a weekly basis at our Manassas, VA or Cambridge, MA locations. ## Description At Aurora Flight Sciences, we design, build, and fly advanced aircraft and enabling technologies from concept to reality. We are searching for a talented and self-motivated Structures Design Engineer- Staff/Senior to help us create the future of flight. Responsibilities will include but not be limited to the following, Technical Leadership: -Provide the first line of technical authority within the design team, with responsibility for approving design concepts and determining technical objectives for projects. -Lead by example, mentoring and guiding junior engineers while working independently for extended periods. Design and Development: -Create airframe structural configuration layouts and detailed designs, including preliminary sizing, joint layouts, and interface boundary definitions for parts and assemblies, working with both metallic and composite materials. -Develop and maintain CAD models and drawings of installations, assemblies, and detail components, ensuring strict adherence to structural integrity, interface boundaries, weight, and cost targets. -Conduct design reviews and validate product structures to ensure components meet functional, fit, and form requirements. Project Execution: -Assume ownership of project execution and integration, leading teams of engineers to deliver against program budgets and deadlines. -Coordinate with stress, manufacturing, procurement, and quality control teams to mature designs from initial conception to full-scale production. -Track weekly progress and maintain project documentation to ensure alignment with program milestones. Cross-Functional Collaboration: -Collaborate effectively with manufacturing and tooling teams for prototyping, material selection, and production strategies, particularly for composite components. -Prepare and present technical and programmatic data during Preliminary Design Reviews (PDRs) and Critical Design Reviews (CDRs). Mentorship and Training: -Offer technical guidance and mentorship to team members, including junior designers, to achieve high-quality deliverables. ## Related Videos - [Crew Management System for Airlines: Plan duties for pilots & flight attendants worldwide](https://www.wearedevelopers.com/videos/1444-crew-management-system-for-airlines-plan-duties-for-pilots-flight-attendants-worldwide) - [TresJS a new declarative ThreeJS as Vue components](https://www.wearedevelopers.com/videos/543-tresjs-a-new-declarative-threejs-as-vue-components) - [Remote Driving on Plant Grounds with State-of-the-Art Cloud Technologies](https://www.wearedevelopers.com/videos/251-remote-driving-on-plant-grounds-with-state-of-the-art-cloud-technologies) - [Cross platform Augmented Reality development with React Native](https://www.wearedevelopers.com/videos/160-cross-platform-augmented-reality-development-with-react-native) - [Design as an algorithm, not as a feature](https://www.wearedevelopers.com/videos/471-design-as-an-algorithm-not-as-a-feature) - [Debugging Machine Learning Code](https://www.wearedevelopers.com/videos/71-debugging-machine-learning-code) ## Related Articles - [The 12 Best Jobs for Software Engineers](https://www.wearedevelopers.com/magazine/401-the-12-best-jobs-for-software-engineers) - [What Makes WeAreDevelopers World Congress Different From Every Other Tech Event?](https://www.wearedevelopers.com/magazine/701-what-makes-wearedevelopers-world-congress-different-from-every-other-tech-event) - [Highest Paying Tech Companies for Developers](https://www.wearedevelopers.com/magazine/220-highest-paying-tech-companies-for-developers) - [Best US AI Conferences for CTOs in 2026: Build vs. Buy, Vendor Evaluation, and Peer Intelligence](https://www.wearedevelopers.com/magazine/736-best-us-ai-conferences-for-ctos-in-2026-build-vs-buy-vendor-evaluation-and-peer-intelligence) - [The Most Popular IT Jobs on the Market](https://www.wearedevelopers.com/magazine/376-the-most-popular-it-jobs-on-the-market) - [Data Engineer Salary UK](https://www.wearedevelopers.com/magazine/253-data-engineer-salary-uk)