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# Technical Pattern Developer Sr

- **Company:** Exemplis Llc
- **Location:** Buena Park, CA, United States
- **Experience:** Expert
- **Salary:** $93,671.0 - $140,507.0
- **Contract:** Permanent contract
- **Skills:** 3d Models, Computer-Aided Design, Rapid Prototyping Process, Lectra
- **Published:** May 27, 2026
- **Apply:** https://www.indeed.com/viewjob?jk=2c7603e126d7df8b

## About the Role

Do you have experience in Vinyl?, This role requires expertise in pattern development, upholstery construction, and close collaboration with cross-functional teams, including Product Engineering, Manufacturing, and Design. Strong experience in patternmaking, upholstery fabrication, and Design for Manufacture (DFM) principles is essential for success.
This is a senior individual contributor role with technical ownership of pattern development standards and approvals., * 5+ years of upholstery patternmaking & fabrication experience, including cut, molded, & over-molded foam applications

 * Hands-on experience with foam, muslin, vinyl, & other upholstery prototyping materials
 * Strong communication & collaboration skills with cross-functional & cross-cultural teams
 * Proven ability to develop & refine complex foam assemblies for consistency & manufacturability
 * Skilled in analyzing foam properties (compression, spring-back, adhesion) & applying insights to pattern design
 * Proficiency in industrial sewing machines, upholstery tools, & prototyping equipment
 * Advanced proficiency in at least one patternmaking software such as Optitex, Gerber AccuMark, Lectra, or ExactFlat
 * Experienced in developing upholstered products from concept through production launch
 * Ability to interpret sketches, CAD drawings, & 3D models into accurate production-ready patterns, * Technical certification in Patternmaking or equivalent
 * Experience working with U.S.-based consumer product companies
 * Familiarity with 3D patterning & visualization software (CLO, Browzwear, NX Mastertrim)
 * Knowledge of North American manufacturing & rapid prototyping workflows, especially automotive trim

 * Adaptable, detail-oriented, & proactive in problem solving
 * Experience with cost reduction exercises
 * Bilingual proficiency in English & Spanish (verbal & written)

Physical Demands

 * Ability to stand for extended periods & handle upholstery materials, leather, & tools

## Description

We are seeking a hands-on and technically skilled Senior Technical Pattern Developer to support the end-to-end development of upholstered furniture products. As a key member of the Product Development team, you will lead in creating precise upholstery patterns and ensure a seamless transition from prototyping to production., * Establish pattern development best practices, workflows, & documentation to ensure consistency & efficiency

 * Lead pattern development during product introduction to meet project goals, timelines, quality, ergonomics & aesthetic standards
 * Review preliminary product designs for feasibility & suggest DFM optimizations
 * Collaborate with Engineering & Design to refine foam shapes & densities for optimal fit, comfort, & manufacturability
 * Review & approve patterns for structural integrity, ergonomic performance & manufacturability
 * Interpret design/CAD into production-ready patterns
 * Use software to convert complex 3D surfaces into accurate 2D patterns and supporting sewing documentation
 * Oversee prototype builds & resolve pattern issues related to foam, seams, or fabric tension
 * Recommend product construction adjustments to improve fabric laydown & reduce variability
 * Create & maintain living documents to communicate prototyping challenges & suggestions for improvement
 * Serve as the key escalation point for pattern challenges, driving effective solutions & continuous improvement
 * Use digital patterning, nesting, & grading tools integrated with automated cutting systems
 * Identify cost & process optimization opportunities while maintaining product quality & aesthetics
 * Manage BOMs, revisions, & technical documentation through PLM/PDM systems
 * Create & maintain relevant upholstery & patternmaking standards


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