> Markdown version of [/jobs/ext/4211106-sr-r-d-product-dvl-engineer-optics](https://www.wearedevelopers.com/jobs/ext/4211106-sr-r-d-product-dvl-engineer-optics). Every page supports `.md` or `Accept: text/markdown`. Links point to the HTML versions so they work for humans too. Agent guide: [/agents.md](https://www.wearedevelopers.com/agents.md). --- # SR R&D/PRODUCT DVL ENGINEER- OPTICS - **Company:** TE Connectivity, - **Location:** Webster, NY, United States - **Experience:** Expert - **Salary:** $115,400.0 - $173,100.0 - **Contract:** Temporary contract - **Skills:** Comsol Multiphysics, SolidWorks (CAD), Dynamic Program Analysis, Load Testing, Performance Tuning, Rapid Prototyping Process, Reliability Engineering, Simulation Software, Statistical Process Control (SPC), Systems Architecture, Visual Systems, PIC Microcontroller, Creo, Ansys - **Published:** October 21, 2026 - **Apply:** https://www.techcareers.com/job.asp?id=3472138446&tx=CT3533TTI&pt=1&aff=0B19D771-A501-4A5E-8338-2A822B784D54&utm_source=Job%20Feed&utm_medium=textkernel&utm_campaign=DE&utm_term=0B19D771-A501-4A5E-8338-2A822B784D54 ## About the Role * Education: BS/MS in Mechanical Engineering, Materials Science, or related technical field * Experience: a minimum of 5 years in precision mechanical design, preferably in connector or optical systems; or 3 years and a Master's degree; or a PhD without work experience * Materials Expertise: Hands-on experience with metals and engineering plastics in precision applications * Design Tools: Proficiency with 3D CAD software (SolidWorks, NX, Creo) and finite element analysis tools Core Technical Competencies * Precision Engineering: Deep understanding of sub-micron tolerancing, statistical tolerance analysis, and precision manufacturing processes * Structural Mechanics: Experience with compliant structures, spring mechanisms, and dynamic loading analysis of small-scale mechanical systems * Materials Science: Understanding of material properties, thermal expansion, creep, and long-term stability of metals and polymers * Testing & Validation: Proficiency with mechanical test equipment, load testing, and statistical quality control methods Specialized Knowledge Areas * Connector Design: Experience with latching mechanisms, strain relief systems, and connector assembly processes * Static/Dynamic Analysis: Expertise in stress analysis, fatigue life prediction, and mechanical reliability engineering * Manufacturing Processes: Knowledge of injection molding, precision machining, and assembly automation for small-scale components * Quality Systems: Understanding of tolerance control, process capability studies, and Design for Six Sigma methodologies Preferred Qualifications * Advanced Degree: MS in Mechanical Engineering, Materials Science, or related field * Industry Experience: Background in optical connectors, precision instruments, or telecommunications hardware * Standards Knowledge: Familiarity with connector industry standards (IEC, Telcordia) and environmental testing protocols * Simulation Skills: Experience with ANSYS, COMSOL, or other advanced FEA/simulation software * Patent Experience: Track record of mechanical design innovation and intellectual property development. ## Description * Connector System Architecture: Design innovative passive optical connector assemblies with sub-micron alignment precision for fiber-to-PIC (Photonic Integrated Circuit) applications * Tolerance Engineering: Develop sub-micron tolerance control strategies ensuring optimal mechanical and optical performance across temperature ranges and environmental conditions * Performance Optimization: Engineer solutions for critical mechanical parameters including connector durability, insertion/withdrawal forces, and long-term stability Materials & Structural Engineering * Materials Selection: Evaluate and specify advanced metals and engineering plastics for precision optical connector applications with focus on dimensional stability and wear resistance * Compliant Structures: Design innovative compliant mechanisms for connector alignment, engagement, and stress relief while maintaining optical precision * Mechanical Validation: Design and execute comprehensive test protocols for static and dynamic loading, fatigue resistance, and environmental stress validation Advanced Mechanical Concepts * Latching Mechanisms: Develop innovative latching and retention systems optimized for connector reliability, user experience, and manufacturing efficiency * Strain Relief Design: Engineer strain relief solutions that protect fiber optics under mechanical stress while maintaining connector alignment precision * Load Analysis: Perform static and dynamic stress analysis on connector assemblies, including finite element modeling of complex loading scenarios * Precision Assembly: Design connector systems for automated assembly processes while maintaining sub-micron alignment tolerances Product Development & Manufacturing * Prototyping: Lead rapid prototyping efforts from concept through production-ready mechanical designs using advanced manufacturing techniques * Testing & Characterization: Develop comprehensive mechanical test methodologies for connector performance, durability, and manufacturing quality control * Cross-functional Collaboration: Work closely with optical engineering, manufacturing, and quality teams to ensure design for manufacturability (DFM) and optical performance