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# QAS (Quality Alert System) Engineer

- **Company:** Tata Consultancy Services Limited
- **Location:** Lake Angelus, MI, United States
- **Experience:** Expert
- **Salary:** $100,000 - $105,000
- **Contract:** Permanent contract
- **Skills:** Systems Engineering, Monitoring of Systems, Health Information Management, Software Deployment, Data Processing, Reliability of Systems, Control Logix PLC, Information Technology
- **Published:** November 2, 2026
- **Apply:** https://www.careerbuilder.com/job-details/qas-quality-alert-system-engineer-auburn-hills-mi--931b5b04-ba90-4f07-b4ca-f1d86cd7e480

## About the Role

Systems Engineering, Quality Management, Computer Science, Automotive Assembly, Manufacturing Assembly, Programmable Logic Controller (PLC), Manufacturing Systems, Identify Issues, ControlLogix, Manufacturing/Industrial Processes, Required Skills: Quality Management

Qualification: BACHELOR OF COMPUTER SCIENCE

Experience: 8 - 13 Years, Must Have Technical/Functional Skills

 * Strong understanding of automotive assembly plant operations.
 * Experience troubleshooting PLC-controlled manufacturing systems.
 * Knowledge of Rockwell ControlLogix PLC platforms.
 * Understanding of conveyor systems and station-based manufacturing processes.
 * Experience analyzing production incidents and performing root cause analysis.
 * Strong communication and stakeholder management skills.

## Description

* Provide Level 2/Level 3 support for the QAS application in a 24x7 manufacturing environment.
 * Monitor system performance and resolve production incidents impacting assembly operations.
 * Troubleshoot vehicle tracking, station processing, quality validation, and process data issues.
 * Support application deployments, upgrades, configuration changes, and testing activities.
 * Perform root cause analysis and implement corrective actions for recurring issues.
 * Collaborate with Quality, Production, Controls Engineering, and Plant IT teams.

Manufacturing & Quality Support

 * Support the tracking of vehicles through assembly stations and conveyor segments.
 * Ensure accurate association of vehicle information with tooling and process results.
 * Investigate and resolve issues related to vehicle traceability and process compliance.
 * Support quality enforcement processes that prevent vehicles from progressing with unresolved station issues.
 * Assist plant teams in minimizing production disruptions and maintaining product quality.

PLC & Controls Support

 * Support integration between QAS and plant floor PLC-controlled equipment.
 * Troubleshoot communication issues between applications, PLCs, HMIs, conveyors, and manufacturing devices.
 * Analyze PLC tags, signals, and production events impacting application functionality.
 * Support conveyor stop/start interlocks and station control functions.
 * Work with Controls Engineers to diagnose automation and production-related issues.

Continuous Improvement

 * Identify opportunities to improve system reliability, monitoring, and operational efficiency.
 * Develop and maintain support documentation and troubleshooting procedures.
 * Participate in manufacturing process improvement initiatives.