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Agent guide: [/agents.md](https://www.wearedevelopers.com/agents.md). --- # Sr Eng Manu Eng - **Company:** Johnson & Johnson - **Location:** Milpitas, CA, United States - **Experience:** Expert - **Salary:** $111,000.0 - $178,250.0 - **Contract:** Temporary contract - **Skills:** Computer-Aided Design, SolidWorks (CAD), Failure Mode Effects Analysis, Minitab, Rapid Prototyping Process, Robotic Automation Software, Statistical Process Control (SPC) - **Published:** November 7, 2026 - **Apply:** https://dejobs.org/x/x/9F0E2A29995440CC80708B2D4CFC982E/job/ ## About the Role * Education: Bachelor's and/ or Master's degree in Mechanical Engineering, Mechatronics, Biomedical Engineering, or related field, * 8-10 years of manufacturing or assembly engineering experience, with a minimum of 5 years directly on precision electromechanical capital systems * Demonstrated expertise in precision assembling electromechanical components, harmonic drives, cable-driven mechanisms, and encoder integration * Strong manufacturing engineering background in BOM structure, process documentation (MPI, DHR, MES), and PFMEA * Medical device industry experience preferred; proven track record in NPI environments highly valued * Electromechanical Systems: Extensive troubleshooting capabilities across mechanical, electrical, and instrumentation domains * CAD Proficiency: Expert-level skills in CAD design (SolidWorks preferred), ASME Y14.5 GD&T, and 3D tolerance stack-up analysis * Strong statistical proficiency - SPC, Cpk, DOE, Minitab or equivalent * Quality Systems: Over 3 years in medical regulated environment), fully trained and proficient in change management systems, SOPs, and processes Skills: * Systems-level thinking connecting, IMX8, PDUs, NRTPCs, PCB assemblies with precision and surgical accuracy * Exceptional technical writing capability for regulatory-grade process documentation * Strong leadership presence - able to drive alignment across R&D, quality, regulatory, and operations without direct authority * Passion for precision and zero-defect manufacturing in a life-critical product environment.Deep curiosity about mechanism design and a hands-on instinct for understanding how things are built and how they fail * Commitment to building processes that are not just capable today, but robust and scalable as production volumes grow Preferred: * Master's degree in Mechanical Engineering, Biomedical, or Precision Engineering * Experience with surgical robotics platforms * Certification: Six Sigma Black Belt * Direct experience with laparoscopic MIS, orthopedic, or neurosurgical robotic platforms * Experience with MES systems and PLM tools in regulated industries, * Sense of Urgency: Consistently operates with speed and purpose; doesn't wait to be asked twice * Proactive Ownership: Takes full accountability for outcomes; identifies and solves problems before they escalate * Strong Communication Skills: Direct, transparent communication style; shares concerns and challenges openly * Attention to Detail: Unrelentless about getting the details right while maintaining momentum on larger objectives * High Drive: Self-motivated with relentless pursuit of excellence; thrives under pressure and tight timelines Working Style * Proven ability to work collaboratively in cross-functional teams while maintaining individual accountability * Strong project management skills with ability to juggle multiple parallel NPI programs * Excellent troubleshooting mindset - doesn't give up until root cause is identified and resolved * Comfortable challenging technical decisions when manufacturing concerns arise * Thrives in ambiguity and rapidly changing priorities, Accelerating, Coaching, Compliance Risk, Critical Thinking, Facility Management, Good Manufacturing Practices (GMP), Lean Manufacturing Principles, Lean Supply Chain Management, Manufacturing Engineering, Performance Measurement, Product Design, Program Management, Project Engineering, Project Schedule, Robotic Automation, Safety-Oriented, Science, Technology, Engineering, and Math (STEM) Application, Technologically Savvy ## Description We are seeking a Senior Manufacturing Mechanical Engineer with exceptional drive and urgency to lead new product, process development and industrialization activities for our advanced robotic medical device systems. The candidate should have specialized expertise in surgical robotic structures and instrument drive end mechanisms to lead process design, precision assembly, metrology, and validation for one of the most technically demanding product families in medical robotics. This role owns the complete manufacturing engineering lifecycle for electro-mechanical assemblies for a robotic system responsible for surgical accuracy, patient safety, and clinical outcomes. The ideal candidate combines deep mechanical intuition with rigorous process engineering discipline, regulatory fluency, and hands-on expertise with the precision measurement and assembly equipment required to build and verify surgical-grade robotic mechanisms at scale. This role demands someone who thrives in fast-paced environments, takes proactive ownership of complex technical challenges, and can rapidly troubleshoot and resolve manufacturing issues that impact product launches. You'll be instrumental in bridging design intent and manufacturing reality for next-generation surgical robotics platforms. Why This Role Matters: You'll be instrumental in bringing next-generation robotic surgical systems from concept to reality, working on mechanisms that require high level of precision and reliability. This role offers the opportunity to shape manufacturing strategy early in the product lifecycle, preventing costly delays and ensuring our products can scale while meeting the highest quality standards. If you're someone who gets energized by technical challenges, moves with urgency, and takes pride in getting products across the finish line, this is your opportunity., * Design and own subassembly processes for the Surgeon Interface (Console) and/ or the OR Surgical Table integrated with single-axis robotic arm structures (Pivots). * Develop processes for harmonic drive installation and output torque efficiency testing * Design motor and encoder installation processes for brushless DC open and closed design motor assemblies, including shaft coupling alignment, encoder homing, and commutation verification. * Develop controlled processes for brake assembly and verification in gravity-compensation and safety-hold joint brake systems, including brake torque testing and release force validation * Define assembly and inspection processes for link structures, including shims and seals installation, bonding, and inspection acceptance criteria * Define, source and implement precision Equipment, Fixtures and Tools (EFT) for press-fit, bearings and others mechanical interference assemblies * Define, source and implement precision alignment and kinematic assembly fixtures * Experience with troubleshooting mechanical and electromechanical system issues * Lead mechanical DFM (Design for Manufacturing) activities for complex robotic assemblies and subsystems, identifying and resolving manufacturing constraints * Develop and maintain comprehensive manufacturing readiness frameworks for product releases. * Drive cross-functional reviews with R&D, Quality, and Production teams to ensure seamless and timely product transitions * Create and execute project timelines, proactively identifying risks and implementing mitigation strategies Manufacturing Process Development & Optimization: * Design, validate, and document assembly processes, tooling, gauges, and fixtures for precision robotic mechanisms * Develop and maintain comprehensive documentation including design control records, product configurations, manufacturing procedures, lot history records, bills-of-materials, and Quality System requirements * Apply lean manufacturing principles in production processes to reduce/eliminate waste and increase productivity * Lead and actively participate in process/product continuous improvement projects with measurable outcomes * Monitor, coach, and mentor junior engineers and technicians on manufacturing best practices Electromechanical Troubleshooting & Problem Resolution: * Provide extensive electromechanical troubleshooting capabilities and instrumental expertise to rapidly resolve build issues * Lead root cause analysis, diving deep into technical details until problems are fully understood * Demonstrate proficiency in CAD design, rapid prototyping, tool/fixture qualification, and equipment sourcing * Collect data and analyze process performance and capabilities to increase operational excellence Cross-Functional Collaboration & Technical Leadership * Establish strong working relationships with R&D, Development Engineering, Operation Process Engineering, QA, and Production departments to design, develop, test, document, and implement processes, tooling, and fixtures * Support and work with Quality to proactively address and resolve non-conformances before they impact production * Identify process requirements, advise and support operations management, and implement equipment and fixtures needed for process development and manufacturing efforts * Maintain attention to detail while moving at pace, ensuring nothing falls through the cracks