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Agent guide: [/agents.md](https://www.wearedevelopers.com/agents.md). --- # Applications Engineering Manager - Wire EDM - **Company:** Methods Machine Tools, Inc. - **Location:** Sudbury, MA, United States - **Experience:** Experienced - **Salary:** $139,108.0 - $180,841.0 - **Contract:** Permanent contract - **Skills:** Computer-Aided Design, Artificial Intelligence, Application Notes, Human-Computer Interaction, Systems Integration, Beta Testing, Fanuc, Mastercam - **Published:** June 18, 2026 - **Apply:** https://www.indeed.com/viewjob?jk=6191399adc0ef4ef ## About the Role Do you have experience in Staff supervision?, * Deep, demonstrated knowledge of FANUC Robocut platforms, including CNC programming, power supply technology (SF3 / iPulse3), automatic wire feeding systems, and machine setup/optimization * Expert understanding of wire EDM principles - discharge parameters, dielectric fluid management, wire tension control, surface finish optimization (to Ra 0.1 µm), taper cutting, and step/corner cutting techniques * Proficiency in G & M code programming for Wire EDM, CAD/CAM software for EDM toolpath generation * Thorough understanding of EDM behavior across conductive materials including hardened steels, carbides, titanium alloys, copper alloys, and superalloys * Excellent verbal and written communication skills with the ability to translate complex technical concepts for customers, sales teams, and executive leadership, * Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or related technical discipline - or equivalent combination of education and 10+ years of progressive Wire EDM experience * Minimum 8 years of hands-on Wire EDM applications experience, including at least 3 years in a supervisory or team lead capacity * Strong leadership and team management abilities * Excellent communication skills across all organizational levels * Design experience and development of programmed applications highly preferred. * Prior experience with Fanuc controls is highly preferred. * Prior experience with CAM-I is highly preferred; experience with Mastercam or Esprit a plus * Prior experience in a machine tool distributor or OEM applications engineering environment * Familiarity with FANUC CNC ecosystem (controls, servos, robotics) beyond Wire EDM * Experience with automation integration for unattended Wire EDM operations (pallet systems, robotic loading) * Knowledge of complementary machining processes (sinker EDM, CNC milling, grinding) and how Wire EDM fits within a broader manufacturing workflow * Lean manufacturing or Six Sigma certification is a plus, * Willingness to travel up to 30% domestically, with occasional international travel Physical Requirements: * Ability to stand, walk, and work on the shop floor for extended periods * Ability to lift up to 50 lbs ## Description Job Summary: The Applications Engineering Manager - Wire EDM is a hands-on technical leader responsible for managing all Wire EDM applications engineering activities, with a primary focus on the FANUC Robocut product line. This role serves as the organization's subject matter expert on wire electrical discharge machining processes, providing pre-sales and post-sales technical support, driving turnkey solution development, and leading a team of applications engineers. The ideal candidate brings deep expertise in FANUC Robocut machines, EDM process optimization, and customer-facing technical consultation., Technical Leadership * Serve as the company's foremost Wire EDM technical authority, with specific expertise in the FANUC Robocut a-C400, a-C600, and a-C800 platforms * Develop and optimize cutting parameters, wire threading strategies, and machining processes across a range of materials (hardened tool steel, carbide, titanium, Inconel, etc.) * Provide expert-level guidance on FANUC CNC controls, iHMI user interface, AWF3 automatic wire feeding, iPulse3 discharge control, Core Stitch slug retention, and AI-driven thermal compensation features * Lead development of turnkey Wire EDM solutions including fixturing, programming, automation integration, and multi-axis (up to 7-axis) turn-and-burn applications * Conduct test cuts, time studies, and machining demonstrations to validate process capabilities and support customer decision-making Customer Engagement * Partner with the sales organization to provide technical proposals, application feasibility assessments, and competitive positioning against Mitsubishi, Sodick, Makino, and other Wire EDM OEMs * Conduct on-site and in-house customer training on Robocut machine operation, programming (G & M code), maintenance, and process optimization * Serve as the technical escalation point for complex customer applications, troubleshooting, and process challenges * Represent the company at trade shows, industry events, and technical seminars Process & Strategy * Develop and maintain a library of proven cut conditions, application notes, and technical documentation for internal and customer use * Collaborate with FANUC engineering teams (domestic and Japan) on product feedback, beta testing, and new feature validation * Track industry trends in Wire EDM technology, materials, and applications to identify new market opportunities across medical, aerospace, defense, energy, mold & die, and additive manufacturing sectors * Contribute to continuous improvement initiatives and support ISO 9001 quality management objectives, * Recruit, develop, and manage a team of Wire EDM applications engineers, setting performance goals and conducting regular evaluations * Establish training programs to ensure the team maintains current knowledge of FANUC Robocut technology, new product releases, and evolving EDM best practices * Allocate engineering resources across pre-sales support, post-sales installation, customer training, and ongoing technical support activities * Supervise geographically dispersed direct reports, ensuring operational efficiency and adherence to organizational policies. ## Related Videos - [Engineering/Manager Pendulum: Generating compound interest on your career](https://www.wearedevelopers.com/videos/100348-engineering-manager-pendulum-generating-compound-interest-on-your-career) - [Smart City, Smart Mobility](https://www.wearedevelopers.com/videos/954-smart-city-smart-mobility) - [Fast Flow, Not Fast Fluff: Embracing an Eclectic DevOps Coaching Approach](https://www.wearedevelopers.com/videos/855-fast-flow-not-fast-fluff-embracing-an-eclectic-devops-coaching-approach) - [DevSecOps: Injecting Security into Mobile CI/CD Pipelines](https://www.wearedevelopers.com/videos/273-devsecops-injecting-security-into-mobile-ci-cd-pipelines) - [Robots are coming into the wild! 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