Senior Test Engineer, Photonics Systems
Thrively
Sunnyvale, United States of America
1 month ago
Role details
Contract type
Permanent contract Employment type
Full-time (> 32 hours) Working hours
Regular working hours Languages
English Experience level
SeniorJob location
Sunnyvale, United States of America
Tech stack
Data analysis
Systems Engineering
Wavelength-Division Multiplexing
Software Debugging
Failure Mode Effects Analysis
Python
LabView
Matlab
System Testing
Test Data
Teststand
JMP (Statistical Software)
Hardware Testing
Statistics Packages
Pcb Layout
Job description
You will work across hardware, photonics, and validation teams to mature testing from bench-level characterization through scalable, manufacturing-ready processes., 1. Manufacturing Test Development
- Build end-to-end test readiness for the company's optical product line, ensuring coverage for all critical performance and reliability metrics.
- Conduct Measurement System Capability and Process Capability Analysis (MSA/CpK).
- Ensure test processes comply with relevant industry standards (e.g., Telcordia, JEDEC).
- Test Systems Automation
- Design and implement test equipment and fixtures-both internally developed and through external partners.
- Evaluate and select optical test instruments to ensure required precision and measurement capability.
- Develop and maintain high-quality Python-based test and process automation.
- Integrate and debug test hardware/software, defining test cases, parameters, and acceptance criteria.
- Troubleshooting & Failure Analysis
- Own troubleshooting and validation of complex electromechanical and optical test stations.
- Apply Gage R&R, DOE, JMP, MATLAB, and statistical tools to separate signal from noise.
- Lead structured root-cause investigations (FMEA, 8D, 5-Whys).
- Monitor test yield and drive test-process optimization.
- Documentation & Cross-Functional Execution
- Collaborate effectively with multidisciplinary engineering teams and contract manufacturers.
- Produce thorough documentation: test diagrams, engineering drawings, specifications, SOPs, and work instructions.
- Maintain organized, accessible, and traceable test data.
Requirements
- Bachelor's or Master's degree in Optical Engineering, Electrical Engineering, Physics, or a related technical field.
- 6+ years of experience in systems engineering or test development within hardware, high-volume manufacturing, or startup environments.
- 4+ years hands-on experience in optical and systems testing focused on singlemode optics and passive components for telecom/datacenter applications.
- Strong proficiency with optical test equipment, including:
- OSA, tunable lasers, power meters, polarization synthesizers
- OTDR/OFDR/OCCR, phase measurement techniques
- Expertise in referencing and calibration for optical test instruments.
- Strong background in troubleshooting using structured root-cause tools.
- Ability to read and interpret schematics, block diagrams, and PCB layouts.
- Proficiency in Python for automation and data analysis.
- Hands-on experience with LabVIEW and/or NI TestStand.
- Excellent communication skills for both technical and non-technical audiences., * Direct test experience with components such as DWDM filters, Mux/Demux, circulators, couplers, and optical switches.
- Experience working in fast-moving, high-growth environments.
- Willingness to travel occasionally to support manufacturing partners.
- Familiarity with optical metrics and characterization methodologies including:
- IL, RL, WDL, PDL, CD, DGD, GDR, MPI.
About the company
Thrively is partnering with an innovative, well-funded hardware startup at the intersection of MEMS, silicon photonics, and AI-scale infrastructure. The team is developing a next-generation optical switching technology designed to eliminate data-center interconnect bottlenecks and enable ultra-high-performance GPU fabrics.