Sr Design Engineer

Rehlko is seeking a Senior Design Engineer to lead the design and execution of custom enclosures and fuel tank systems for engineered-to-order generator solutions.

This role is ideal for a mechanical engineer with strong CAD expertise who enjoys owning complex projects from concept through production and collaborating across sales, manufacturing, procurement, and global engineering teams.

In this role, you serve as the technical authority for enclosure and fuel tank solutions-balancing customer requirements, manufacturability, cost, and schedule in mission-critical power applications. The Senior Design Engineer will work closely with cross-functional partners while remaining deeply hands-on in design, analysis, and problem resolution, * Lead the mechanical and CAD design of custom enclosures, tanks, and accessories for industrial generator

• Own designs from initial customer requirements through engineering release, fabrication, and production support
• Create and maintain complex parametric models, assemblies, drawings, and specifications using Creo
• Delegate and guide CAD Design Analysts and remote engineering resources
• Partner closely with:

• Sales and Application Engineering to translate customer requirements into engineered solutions
• Platform Lead and Product Management to release product enhancements
• Manufacturing, fabrication, and assembly teams to ensure production readiness
• Purchasing to ensure accurate component selection and on time procurement

• Evaluate materials, components, and design approaches to balance performance, quality, manufacturability, and cost
• Identify risks, propose solutions, and make data driven engineering decisions
• Support and participate in continuous improvement initiatives that streamline custom order and engineering processes
• Occasionally interface with customers and global engineering teams

This is a role for an engineer who sees the problem, owns the problem, and solves the problem-from concept through execution.

You will:

• Tackle complex, ambiguous design challenges where requirements evolve and trade offs matter
• Diagnose and resolve real production issues involving sheet metal, weldments, fit up, sealing, vibration, and thermal performance
• Investigate non conformances and field issues, determine root cause, and implement corrective design actions
• Develop practical solutions that work on the shop floor-not just in CAD
• Balance speed, cost, quality, and performance while maintaining engineering rigor
• Take ownership when issues arise and drive them to resolution, coordinating across engineering, manufacturing, and suppliers

Do you have experience in Mechanical product development projects?, Do you have a Bachelor's degree in mechanical engineering?, Applicants must be authorized to work in the US without requiring new or transfer visa sponsorship now or in the future., * Bachelor's degree in mechanical engineering (BSME) from an ABET accredited program plus 5+ years of mechanical engineering experience

• Hands on Creo CAD modeling experience (required)
• Experience designing industrial or engineered products
• Ability to independently manage multiple concurrent engineering projects
• Strong written and verbal communication skills
• Proven ability to collaborate in a cross-functional, global engineering environment

Preferred Qualifications

• Experience with generator sets, power generation, or industrial engine systems
• Knowledge of sheetmetal, welding, and bonding
• Experience using Windchill or similar PLM systems
• Familiarity with manufacturing processes, fabrication, and assembly
• Project leadership or technical lead experience
• Exposure to regulatory or standards driven environments

N7650 County Road Y, Sheboygan, WI 53083 Hybrid work $89,800 - $114,100 a year - Full-time, Pulled from the full job description

• Health insurance
• 401(k) matching
• Vision insurance
• Dental insurance, At Rehlko, our Total Rewards programs are designed to accelerate growth, energize performance, and support a culture of inclusion at every stage of life and work. We offer total rewards that are easily understood, recognize results, enable career mobility, and reflect our commitment to valuing diverse needs in a fast-moving world. We provide:
• Competitive compensation and benefits
• Work-life flexibility
• Recognition and rewards
• Development and career opportunities
• A safe and inclusive workplace, The Salary range for this position is $89,800.00-$114,100.00.The specific Salary rate offered to a candidate may be influenced by a variety of factors including the candidate's experience, their education, and the work location., In addition to the investment in your development, Rehlko offers a benefits package including a competitive salary, health, vision, dental, 401(k) with Rehlko matching, and more!?

Why Work at Rehlko Our work is guided by our purpose: creating an energy-resilient world for a better future. This purpose embodies the legacy we bring, with more than 100 years as the global leader in energy resilience, delivering solutions critical to sustain and improve life. Our teams have the opportunity to provide a critical resource - energy - that ensures safety, security, and independence for people around the world. Our team members are focused on pushing boundaries, continuing to innovate in an ever-changing landscape, and keeping up with the pace required to create solutions for today's world demands. Our product range includes engines, generators, power conversion, UPS systems, EV components and electrification solutions, microgrid controls and management, and clean energy solutions that serve a broad spectrum of OEM, residential, industrial, and commercial customers. At Rehlko, you have the freedom to identify, create, and deliver solutions - large and small - that help people and communities thrive in the moments that matter. At Rehlko, our team members are the essential energy that powers our organization's success. We are committed to fostering a safe and sustainable work environment where safety is everyone's responsibility. We empower every team member to actively participate in our Zero Is Possible safety culture by encouraging open communication, proactively reporting hazards, following protocols, and suggesting improvements. Join us in creating an energy resilient world for a better future!, Rehlko proudly offers a rich history steeped in creativity and commitment to our associates and communities, along with competitive benefits and compensation. Our Purpose-Creating an energy resilient world for a better future-and Values: Curiosity, Trust, Pace, and Excellence, are important cultural components that shape the way we work and relate to one another. Learn more about Rehlko at http://www.rehlko.com/who-we-are .