CQV System Lead - Viral Vector Process Equipment
Sonitalent LLC
Devens, MA, United States
3 months ago
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Role details
Contract type
Temporary contract
Employment type
Full-time (> 32 hours)
Experience level
Expert
Experience required
10 years minimum
Working hours
Regular working hours
Job source
Tech stack
IBM Rational ClearCase
Data Integrity
Document Management Systems
Software Requirements Analysis
Iq/oq/pq
Computerised Systems
Job description
Lead C&Q documentation, vendor leveraging, walkdowns, commissioning readiness, and qualification execution for viral vector drug substance process equipment and related single-use process systems. This role needs a field-capable biologics process equipment validation lead who can own systems through turnover, SAT, commissioning, IOQ, evidence review, discrepancy resolution, and final reports.
Project scope to screen against:
- Relevant systems include N-2 Wave Bioreactor, N-1 Wave Bioreactors, N Production 500L Bioreactor, ATF 10, harvest pump skid, single-use chromatography skid, single-use UF/DF skid, jacketed single-use mixers, temperature control units, filter integrity testers, tubing welders/sealers, cell culture support equipment, and related utility panels.
- Several systems are equipment with computerized systems and require ERES/data integrity/configuration thinking in addition to mechanical/process qualification.
- Process equipment deliverables include system requirements, SLIA/SCA where applicable, design review, DQ, QRA, data integrity risk assessment, configuration specification, traceability matrix, FAT/SAT where applicable, commissioning protocol/report, IOQ, QSR, green tag, blue tag, and PQ where applicable.
- Some systems are new, modified, existing, or relocated, so the candidate must be able to assess existing evidence and determine the practical path to commissioning/qualification readiness.
- Lead CQV activities for upstream and downstream viral vector processing equipment.
- Coordinate commissioning with Engineering, Vendors, and Construction teams.
- Execute and review commissioning, IQ, OQ, and PQ protocols.
- Manage punch lists, deviations, change controls, and CAPAs.
- Coordinate equipment startup and operational readiness.
- Ensure documentation complies with project and regulatory standards.
- Provide daily coordination with Manufacturing and Quality, * Own process equipment document set and execution readiness
- lead system walkdowns
- author/review QP/IOC/CSR/IOQ/QSR/TM
- coordinate vendor protocols
- manage discrepancies and punch/deviation handoff.
Project deliverables / ownership:
- Own assigned process equipment document sets from planning through execution and QSR: QP/DQ/QRA/DI/ERES/configuration/traceability as applicable, commissioning documents, IOQ/PQ, blue tag, and closeout.
- Coordinate with equipment suppliers for startup, vendor documentation, SAT execution, turnover documentation, and technical issue resolution.
- Manage turnover package review, receipt verification, construction/commissioning evidence, punch items, test exceptions, and deviation handoff.
- Feed accurate system status, blockers, and recovery needs into PM/document control trackers.
Requirements
- 10+ years process equipment CQV in biologics/cell therapy/gene therapy
- Bioreactors
- Chromatography systems
- TFF systems
- Centrifuges
- Mixing systems
- Single-use technologies
- Strong GMP and validation knowledge.
- single-use systems
- vendor FAT/SAT leveraging
- protocol author/execution
- field troubleshooting., * 10+ years process equipment CQV in biologics, cell therapy, gene therapy, viral vector, vaccine, or sterile manufacturing environments.
- Hands-on familiarity with single-use bioreactors, wave bioreactors, mixers, ATF, depth filtration, chromatography, UF/DF/TFF, transfer panels, TCUs, process pumps/skids, and filter integrity testing.
- Experience reviewing vendor FAT/SAT packages and turning them into leveraged qualification evidence with clear punch-item and deviation handling.
- Can author/review protocols and execute in the field, including walkdowns, receipt verification, commissioning checks, IOQ testing, discrepancy documentation, and final report closeout., * ValGenesis execution/routing experience is preferred; candidate must be comfortable with electronic protocol evidence expectations.
- Must work closely with engineering, vendors, construction turnover, operations/MS&T, quality, automation/IT as needed, and the senior validation SME.
- Hybrid role with onsite presence during FAT/SAT, walkdowns, commissioning, and IOQ execution windows in Devens, MA.
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