CQV System Lead - Viral Vector Process Equipment

Sonitalent LLC
Devens, MA, United States
about 1 month ago

Role details

Contract type
Temporary contract
Employment type
Full-time (> 32 hours)
Experience level
Expert
Experience required
10 years minimum
Working hours
Regular working hours
Job source

Tech stack

IBM Rational ClearCase Data Integrity Document Management Systems Software Requirements Analysis Iq/oq/pq Computerised Systems

Job description

Lead C&Q documentation, vendor leveraging, walkdowns, commissioning readiness, and qualification execution for viral vector drug substance process equipment and related single-use process systems. This role needs a field-capable biologics process equipment validation lead who can own systems through turnover, SAT, commissioning, IOQ, evidence review, discrepancy resolution, and final reports.

Project scope to screen against:

  • Relevant systems include N-2 Wave Bioreactor, N-1 Wave Bioreactors, N Production 500L Bioreactor, ATF 10, harvest pump skid, single-use chromatography skid, single-use UF/DF skid, jacketed single-use mixers, temperature control units, filter integrity testers, tubing welders/sealers, cell culture support equipment, and related utility panels.
  • Several systems are equipment with computerized systems and require ERES/data integrity/configuration thinking in addition to mechanical/process qualification.
  • Process equipment deliverables include system requirements, SLIA/SCA where applicable, design review, DQ, QRA, data integrity risk assessment, configuration specification, traceability matrix, FAT/SAT where applicable, commissioning protocol/report, IOQ, QSR, green tag, blue tag, and PQ where applicable.
  • Some systems are new, modified, existing, or relocated, so the candidate must be able to assess existing evidence and determine the practical path to commissioning/qualification readiness.
  • Lead CQV activities for upstream and downstream viral vector processing equipment.
  • Coordinate commissioning with Engineering, Vendors, and Construction teams.
  • Execute and review commissioning, IQ, OQ, and PQ protocols.
  • Manage punch lists, deviations, change controls, and CAPAs.
  • Coordinate equipment startup and operational readiness.
  • Ensure documentation complies with project and regulatory standards.
  • Provide daily coordination with Manufacturing and Quality, * Own process equipment document set and execution readiness
  • lead system walkdowns
  • author/review QP/IOC/CSR/IOQ/QSR/TM
  • coordinate vendor protocols
  • manage discrepancies and punch/deviation handoff.

Project deliverables / ownership:

  • Own assigned process equipment document sets from planning through execution and QSR: QP/DQ/QRA/DI/ERES/configuration/traceability as applicable, commissioning documents, IOQ/PQ, blue tag, and closeout.
  • Coordinate with equipment suppliers for startup, vendor documentation, SAT execution, turnover documentation, and technical issue resolution.
  • Manage turnover package review, receipt verification, construction/commissioning evidence, punch items, test exceptions, and deviation handoff.
  • Feed accurate system status, blockers, and recovery needs into PM/document control trackers.

Requirements

  • 10+ years process equipment CQV in biologics/cell therapy/gene therapy
  • Bioreactors
  • Chromatography systems
  • TFF systems
  • Centrifuges
  • Mixing systems
  • Single-use technologies
  • Strong GMP and validation knowledge.
  • single-use systems
  • vendor FAT/SAT leveraging
  • protocol author/execution
  • field troubleshooting., * 10+ years process equipment CQV in biologics, cell therapy, gene therapy, viral vector, vaccine, or sterile manufacturing environments.
  • Hands-on familiarity with single-use bioreactors, wave bioreactors, mixers, ATF, depth filtration, chromatography, UF/DF/TFF, transfer panels, TCUs, process pumps/skids, and filter integrity testing.
  • Experience reviewing vendor FAT/SAT packages and turning them into leveraged qualification evidence with clear punch-item and deviation handling.
  • Can author/review protocols and execute in the field, including walkdowns, receipt verification, commissioning checks, IOQ testing, discrepancy documentation, and final report closeout., * ValGenesis execution/routing experience is preferred; candidate must be comfortable with electronic protocol evidence expectations.
  • Must work closely with engineering, vendors, construction turnover, operations/MS&T, quality, automation/IT as needed, and the senior validation SME.
  • Hybrid role with onsite presence during FAT/SAT, walkdowns, commissioning, and IOQ execution windows in Devens, MA.

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