Senior Design Engineer

We are seeking a highly skilled Design Engineer with strong foundry tooling experience to support the design, development, and optimization of casting tooling in a production environment. This role focuses on designing pattern tooling using CAD software, improving casting quality, and reducing lead times through simulation and process optimization. The ideal candidate brings hands-on experience with foundry processes (no-bake and cold box), advanced modeling capabilities, and the ability to collaborate across engineering, manufacturing, and shop floor teams., * Design and develop foundry tooling, including patterns and core boxes, using CAD software (Creo preferred)

• Support RFQ processes for tooling and contribute to cost and timeline estimation
• Analyze and resolve casting defects, including scrap reduction and re-gating strategies
• Perform casting simulations (SolidCast preferred) to optimize tooling and process flow
• Collaborate with engineers, tool designers, pattern makers, and manufacturing teams to ensure effective tool builds
• Interpret machining prints and apply geometric tolerancing principles to designs
• Apply best practices for no-bake and cold box molding processes
• Provide direction to suppliers and support tooling build projects
• Continuously improve tooling quality, performance, and production efficiency

• Associate’s or Bachelor’s degree in Engineering or a related field
• Minimum of 5+ years of relevant experience in foundry engineering and tooling design
• Strong experience with foundry processes (no-bake and/or cold box)
• Proficiency in CAD software (Creo highly preferred)
• Experience with casting simulation tools (SolidCast preferred)
• Strong understanding of pattern design, parting lines, offsets, clearances, and tooling layouts
• Ability to read machining drawings and understand geometric tolerances
• Strong problem-solving, communication, and collaboration skills
• Ability to work independently and in a fast-paced production environment

Preferred Qualifications

• CNC machining knowledge
• Experience working directly with tooling suppliers and shop floor teams