Design and Release Engineer - Underbody

Segula Technologies
Auburn Hills, MI, United States
5 days ago
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Role details

Contract type
Permanent contract
Employment type
Full-time (> 32 hours)
Working hours
Regular working hours

Tech stack

Computer-Aided Design Failure Mode Effects Analysis Siemens NX User-Centered Design CATIA V5

Job description

The Design Release Engineer (DRE) - Underbody takes full ownership of the end-to-end design, development, validation, and production release of structural, mechanical, and protective components located beneath the vehicle cabin floor. Core Responsibilities Component Ownership: Lead engineering lifecycle management for floor pans, frame rails, crossmembers, torque boxes, heat shields, EV battery enclosures, aero panels, and splash guards. CAD & Packaging: Partner with CAD designers to package components within tight clearance envelopes, avoiding interference with exhaust, suspension, high-voltage routing, and powertrain systems. Structural Performance: Collaborate with FEA teams to optimize parts for crashworthiness (side-impact, pole, underbody strike), NVH, and structural durability. Supplier & Manufacturing Management: Direct Tier-1 suppliers from prototype phase through Start of Production (SOP), ensuring Design for Manufacturability (DFM) across sheet metal, extrusions, and composite structures. Testing & Validation: Define and execute the Design Verification Plan & Report (DVP&R), overseeing gravel impact, salt spray corrosion, thermal durability, and fatigue testing., Mission Position Overview The Closure Design Release Engineer (DRE) leads the design, development, integration, and validation of automotive closure systems (doors, hood, tailg…

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  • Auburn Hills, MI Mission The Design Release Engineer (DRE) - Automotive Lighting leads the engineering design, development, integration, and production launch of exterior (headlamps, taillamps, C…

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Requirements

CAD Systems: Proficiency in CATIA V5/V6 or Siemens NX. Materials & Joining: Hands-on experience with Advanced High-Strength Steels (AHSS), aluminum alloys, composite shielding, spot welding, structural adhesives, SPR, and standard automotive fasteners. Manufacturing Processes: Deep understanding of stamping, extrusion, compression molding, surface coating/e-coat, and corrosion mitigation. Quality & Engineering Standards: Direct experience applying DFMEA, DVP&R, GD&T, APQP, and PPAP frameworks.

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