PCMS Engineer (Plant Condition Management Software)

Intellectt, Inc
Midland, TX, United States
26 days ago
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Role details

Contract type
Permanent contract
Employment type
Full-time (> 32 hours)
Experience level
Expert
Experience required
10 years minimum
Working hours
Regular working hours

Tech stack

Application Programming Interfaces (APIs) Computerized Maintenance Management Systems SAP Plant Maintenance Data Management

Job description

  • Configure and maintain PCMS master data for static equipment, piping, pipelines, and pressure safety valves (PSVs).
  • Manage inspection data, validation, and quality checks within PCMS.
  • Develop and execute Risk-Based Inspection (RBI) programs.
  • Perform corrosion monitoring, thickness analysis, remaining life assessments, and damage mechanism tracking.
  • Support inspection planning and coordinate with reliability, inspection, and operations teams.
  • Maintain inspection schedules aligned with mechanical integrity and industry compliance requirements.
  • Perform fitness-for-service (FFS) evaluations and track repair activities.
  • Support PCMS integration with CMMS platforms for maintenance execution.
  • Create dashboards, reports, and KPI metrics for asset condition and inspection performance.
  • Ensure data accuracy, governance, and continuous improvement of PCMS processes.
  • Prepare technical documentation, SOPs, and provide end-user support.

Requirements

  • Strong hands-on experience with Plant Condition Management System (PCMS).
  • Expertise in Static Equipment, Piping, Pipeline, and PSV Integrity Management.
  • Experience with Risk-Based Inspection (API 580/581).
  • Knowledge of corrosion monitoring, thickness measurements, and remaining life calculations.
  • Familiarity with Mechanical Integrity, OSHA PSM, API, and ASME standards.
  • Experience integrating PCMS with SAP PM or Maximo.
  • Ability to generate analytical reports and inspection dashboards.
  • Experience with Fitness-for-Service (API 579) evaluations.
  • Strong analytical, troubleshooting, and data management skills.

Mandatory Requirement

  • Valid PCMS (Plant Condition Management System) Certification is required., * Bachelor’s degree in Mechanical, Metallurgy, Corrosion Engineering, or a related discipline.
  • API certifications such as API 510, 570, 580, 579, or 653 are preferred.
  • Experience in industrial asset integrity or mechanical integrity programs.
  • 10+ years of relevant engineering experience.

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