Calibration System Integration Engineer

Leading calibration, system validation, and troubleshooting for powertrain and electrification projects using INCA, CANalyzer, and MATLAB tools. Job #136484 Manufacturing, The Calibration System Integration Engineer is responsible for leading the commissioning, integration, and testing of calibration development resources. This includes virtual/hardware-in-the-loop test setups, physical system dynamometer resources, and full vehicle testing, supporting system-level propulsion strategies and validation activities.

Responsibilities

• System and cross feature calibration and validation, such as drive modes, system SOC management, range estimation, EOL, HMI, etc.
• First run support for HIL, dyno, and vehicle properties
• Lead validation of PCR package, identifying hardware, software, and calibration deficiencies prior to hard release
• Support FE/emissions testing, including dyno support, data review, issue and vehicle triage
• Lead development trips to support calibration development and meet program milestones
• Summarize data from trips, daily drives, and fleet activities to support calibration maturity
• Schedule and coordinate AVL drive testing, triage, and process improvements
• Support resolution of issues through GIMs, IMS, etc.
• Collaborate with powertrain controls team to ensure features are working effectively
• Provide training to new calibration engineers and others needing operational instruction on propulsion vehicles and controls
• Support environmental test trips and reporting activities for senior management
• Work with centers of excellence to follow best practices and serve as the primary contact for system issues within their functional area

• Bachelor of Science in Mechanical, Electrical, Computer Engineering, Computer Science, or related field
• Automotive experience, including university projects such as Formula SAE, Baja, or SAE EcoCar
• Good oral and written communication skills with the ability to work independently and collaboratively
• High level of analytical ability and creativity
• Ability to manage multiple issues effectively
• Disciplined test planning and verification skills to ensure quality calibrations
• Strong knowledge of powertrain systems

Preferred Qualifications

• Knowledge of control system development tools such as Matlab and Simulink
• Proficiency with calibration tools INCA, MDA, PowerCal, CRETA, CANalyzer, and CANoe
• Minimum of 2 years calibration experience in electrification applications
• Experience in powertrain control solutions development (powertrain control algorithms, OBD, embedded software)
• Knowledge of eMachines, power electronics, and electrification power flow
• Experience in engine/transmission design, development, or powertrain systems engineering
• Master’s degree in engineering