Senior Controls Engneer

PEAK Technical Services Inc.
Harrodsburg, KY, United States
27 days ago
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Role details

Contract type
Permanent contract
Employment type
Full-time (> 32 hours)
Experience level
Expert
Experience required
5 years minimum
Compensation
$105,000.0 - $145,000.0
Working hours
Regular working hours

Tech stack

HTML Data Analysis C Sharp (Programming Language) Computer Engineering Software Debugging Ethernet EtherCAT Hardware Design Supervisory Control and Data Acquisition (SCADA) Python (Programming Language) Ladder Logic MATLAB
+5 more
Microsoft Project Structured Text Systems Integration Process Control Systems Programming Languages

Job description

  • Lead engineering projects focused on motion systems, automation integration, process controls, material handling and periodically measurement system integrations.
  • Provide support and implement PLC based machine / motion control systems, system integration, sensors, electro-mechanical devices and robotics
  • Oversee and lead the implementation of hardware for the control and safety systems
  • Interface with external system integrators and machine builders to successfully deliver fully integrated process equipment systems to Corning’s plants on-time, on-budget, and that satisfy performance measures
  • Dramatically advance productivity gains through control software and hardware design implementations.
  • Develop and improve capability of manufacturing systems for seamless part tracking, measurements, process control and data analysis. (SCADA).
  • Development and deployment of process and automation controls on global scale
  • Report on project activities on a pre-determined basis. Ensure results meet the customer’s requirements as well as applicable national and international equipment safety standards.
  • Mentor and promote controls development best practices.
  • Participate in the development of control architectures, control functional specifications, design and test plans and system integration requirements that will satisfy process and manufacturing requirements, as well as customer requirements.
  • Coordinate with manufacturing teams to ensure the smooth transfer of technology from development to production.
  • Liaison with division quality, process and metrology teams to ensure continuous improvement and customer compliance
  • Lead obsolescence projects aimed at increasing fundamental process capability within the division controls function.
  • Close interaction with Process, Quality and Measurement functions.

Requirements

Control Engineering, Engineering, Automation, System Integration (SI), Material Process Control, Motion Control, Robotics, Control Systems, Programmable Logic Controller (PLC), Electromechanics, * Experience in engineering roles, with a track record of leading projects in automation, process controls and motion systems.

  • Experience designing and programming of PLC systems primarily Rockwell, Siemens and Omron.
  • Experience with HMI and SCADA systems primarily FT View, Optix, Ignition, iFix
  • Well versed in electrical engineering principles.
  • Capability to design, develop and deliver fully integrated machine and motion control, automation, and process machine systems to manufacturing.
  • Familiarity of logic-based programming. PLC and IEC base programming structure including ladder logic, function blocks, structured text, and sequential flowchart desirable.
  • Hands-on experience in transferring technology from development to manufacturing environments, ensuring seamless integration and operational success.
  • Strong analytical and problem-solving skills, with the ability to troubleshoot and resolve technical issues efficiently.
  • Excellent communication skills, capable of effectively documenting processes and presenting technical information to diverse audiences.
  • Experience designing and implementing industrial communication technologies (Ethernet/IP, EtherCAT, Profinet), * Bachelor’s degree in Computer Engineering, Electrical Engineering or Electrical Engineering Technology (with a minimum of 5 years of hands-on experience)
  • 7-10 years in industrial controls

Desired Experience/Skills:

  • Knowledge of programming languages such as C#, Python, HTML, MATLAB
  • Ability to work collaboratively with R&D teams to explore new technologies and drive continuous improvement.
  • Knowledge of algorithms for measurements and image processing systems.
  • Project management skills (e.g. scoping, budgeting, timelines MS Project)
  • Knowledge of equipment engineering, process support and debug
  • Ability to lead technical teams as part of a larger project
  • Familiarity with Fanuc and ABB robot programming

Soft Skills:

  • Excellent communication skills (verbal and written)
  • Interpersonal skills engaging, enabling, open
  • Technical curiosity
  • Independent Thinking
  • Strong organizational skills
  • Problem-Solving: Strong analytical skills to identify and resolve challenges efficiently.
  • Adaptability: Flexible in adjusting to changing project demands and technologies., The physical and mental requirements described in this job description are representative of those that must be met by an employee to successfully perform the essential functions of the position. Reasonable accommodations may be made to enable qualified individuals with disabilities to perform the essential functions. Must be able to perform the essential physical functions of the position, including sitting, standing, walking, stooping, kneeling, and lifting up to 25 pounds, with or without reasonable accommodation.

Benefits & conditions

  • 30-40% travel (domestic/international)
  • 1 day to several week trips are typical.
  • Role based in Harrodsburg, KY or Corning, NY

Hours of work/work schedule/flex-time:

  • 40 hrs/week
  • Expected to work hours required to successfully deliver project and support requirements., PEAK’s benefit offerings available for our associates include medical, dental, vision, Flexible Spending Account (FSA), Dependent Care Savings Account (DCA), and 401K plan. PEAK believes that taking care of our team is essential for success and we are proud to provide benefits that enhance both your well-being and your future. Additionally, our associates may be eligible for Paid Sick Leave as required by Federal, State, or local laws.

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