DescriptionPLC/SCADA Systems Engineer (Manufacturing)

Gerdau Macsteel, Inc.
United States
28 days ago
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Role details

Contract type
Permanent contract
Employment type
Full-time (> 32 hours)
Experience level
Expert
Experience required
5 years minimum
Working hours
Regular working hours

Tech stack

Business Analytics Applications Computer Vision Backup Devices Computer Networks Health Information Management Human-Computer Interaction Supervisory Control and Data Acquisition (SCADA) Ladder Logic Microsoft Office Profibus GE Cimplicity Allen-Bradley Factory Automation Equipment
+2 more
Cisco Win CC

Job description

  • Global reach: beams, flat-rolled, merchant bar, rebar, spikes, and wire for automotive, appliances, construction, machinery, and equipment industries.
  • A culture of inclusion, innovation, and purpose-our products serve people and communities.
  • Teamwork, safety, and sustainability at the core of how we work.
  • Investments in people, processes, and technology-plus a clear Career Path System and training.

What You’ll Do

  • Drive rolling mill automation-training, major failure troubleshooting, software backups, R&D, and continuous improvement.
  • Modify and optimize PLC logic to support operations.
  • Enhance HMIs for clarity, speed, and operator effectiveness.
  • Lead initiatives to stabilize automation and remove delays tied to automated processes.
  • Improve alarm reporting and functionality for operators and maintenance.
  • Analyze asset performance (IBA/PDA) and implement improvements that stick.
  • Recommend and deliver equipment modifications, renovations, and installations to advance performance.
  • Support planning/scheduling for down-days and outages; participate in Failure Analysis and Annual Action Planning.
  • Collaborate closely with production, maintenance, and leadership; report to the Maintenance General Foreman.

Tech StackPLC

  • GE Innovation Series; RX3i
  • Toshiba NV
  • Siemens S7/TIA including S7-1516
  • Allen-Bradley PLC
  • GE Genius Block I/O networks

HMI/SCADA

  • GE Cimplicity
  • Ignition
  • WIN CC
  • Rockwell Automation

Electrical, Networks, Data

  • IBA analytical tools and data acquisition
  • Computer networking; Cisco switching/router configuration
  • ABB low- and medium-voltage drives

Requirements

Do you enjoy turning complex manufacturing challenges into reliable, elegant control solutions? Are you fluent in ladder logic and comfortable moving from a controls cabinet to a conference room in the same hour? Join Gerdau-the first North American steelmaker to earn B Corp Certification-where we produce steel bars with exceptionally low embodied carbon and push the boundaries of automation in a dynamic rolling mill environment., * BS in Mechatronics or Electrical Engineering and 5+ years in manufacturing with PLC programming experience (Rockwell and Siemens ladder logic, including S7-1516).

  • Strong grounding in AC/DC controls, motors, and drives.
  • Ability to plan and execute electrical projects from design through maintenance while upholding operational and safety standards.
  • Knowledge of industrial protocols (Profibus and Profinet preferred).
  • Skilled at diagnosing automation, communication, and HMI issues and applying durable corrective actions.
  • Proficiency with MS Office; familiarity with data acquisition software (IBA/PDA preferred).
  • Comfortable splitting time between office and field; able to translate operator needs into actionable automation changes.
  • Detail-minded, inventive, and an effective communicator across operators, maintenance, and leadership., * PLC troubleshooting and programming
  • Industrial and manufacturing engineering principles
  • Troubleshooting industrial automation equipment
  • SCADA systems
  • Machine vision programming
  • Electrical/electronic systems
  • Electrical schematic interpretation

Machines & Technologies

  • Siemens
  • Allen Bradley

Work Authorization

Gerdau will only employ those who are legally eligible to immediately work in the U.S. without any current or potentially need for future sponsorship.

Benefits & conditions

Benefits That Start Early

  • Medical, prescription, dental, and vision coverage begins on your first day
  • Health and Dependent Care FSAs
  • 100% 401(k) match up to 6%
  • Life/Accidental Death and Dismemberment insurance
  • Short-Term and Long-Term Disability
  • Annual bonus opportunity
  • Health Advocate services
  • Paid parental leave
  • Employee Assistance Program
  • Tuition reimbursement
  • Career Path System and training

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