Charging Test Engineer

Tellus Solutions
Mountain View, CA, United States
3 days ago
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Role details

Contract type
Permanent contract
Employment type
Full-time (> 32 hours)
Experience level
Experienced
Experience required
3 years minimum
Working hours
Regular working hours

Tech stack

Data Analysis Automation of Tests Computer Engineering Emulators Interoperability Python (Programming Language) Regression Testing Software Reliability Testing Test Case Test Execution Engine Data Logging Hardware Testing
+2 more
Git Bug Reporting

Job description

Execute the DC fast charging (DCFC) acceptance test plan within the planned schedule, and repeat the same process for future charging equipment, Test execution

  • Execute test cases by priority (P0, then P1, then P2) on any vendor’s charging equipment: functional, power delivery and sharing, interoperability, thermal, efficiency, fault response, back-end (OCPP), and reliability tests
  • Coordinate vehicle availability with Ops and run tests with fleet vehicles or EV/battery emulators, as the test plan specifies
  • Collect measurement data (power analyzer, thermal camera, thermocouples, charger, vehicle, and OCPP logs) and report pass/fail results with evidence in the standard report template
  • Log defects with reproduction steps and data, follow them through vendor root-cause analysis and fixes, and run regression tests
  • Track uptime, connectivity, and session-success KPIs against their targets

Test automation

  • Write scripts to automate repeatable test cases in the test plan, for example OCPP-driven session sequences, multi-session power-sharing runs, endurance cycles, and KPI calculation
  • Build data-processing tools that merge instrument and log data and compute results against pass/fail limits
  • Keep tools vendor-agnostic, version-controlled, and documented

Test site bring-up (secondary)

  • Support setup of new test sites for the selected hardware: instrumentation installation and calibration, network and data-logging setup, and witnessing vendor commissioning
  • Maintain a reusable bring-up checklist and test setup diagrams

Safety

  • Follow high-voltage safety procedures, lockout/tagout, and site rules, and stop any test that is unsafe.

Requirements

Testing, Acceptance Testing, Test Plan/Schedule, Test Case, Reliability Testing, Interoperability, Emulators, Vehicle Fleets, Data Collection, Data Analysis, Required

  • BS in Electrical, Electronics, or Computer Engineering, or equivalent experience.
  • 3+ years of hardware test or validation experience with power electronics, EV charging, or energy systems.
  • Safe hands-on work with high-voltage DC and 480 VAC three-phase equipment.
  • Experience using power analyzers, oscilloscopes, current and voltage probes, thermal cameras, and data acquisition (DAQ) systems.
  • Python or similar scripting for test automation and data analysis; experience with Git.

Preferred

  • Experience with DCFC protocols and standards: CCS, NACS (SAE J3400), ISO 15118 / DIN 70121, OCPP, and UL 2202 / IEC 61851.
  • Experience with EV/battery emulators or CharIN conformance testing.

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