Embedded Systems Engineer

Thea Energy, Inc.
Kearny, NJ, United States
about 2 months ago

Role details

Contract type
Permanent contract
Employment type
Full-time (> 32 hours)
Experience level
Expert
Experience required
5 years minimum
Compensation
$110,000.0 - $150,000.0
Working hours
Shift work
Job source

Tech stack

Keil ARM Architecture C++ (Programming Language) CANopen Software Documentation Communications Protocols Embedded C Embedded Software EtherCAT Network Interface Controllers Field-Programmable Gate Array (FPGA) FreeRTOS
+17 more
Supervisory Control and Data Acquisition (SCADA) Python (Programming Language) LabVIEW MATLAB Modbus PID Controllers Real-Time Operating Systems OPC Unified Architecture Simulink Software Engineering System Testing Systems Integration Transmission Control Protocol (TCP) Universal Asynchronous Receiver/Transmitter Verilog VHSIC Hardware Description Language (VHDL) Bare Metal

Job description

Thea Energy is seeking a skilled and motivated Embedded Systems Engineer to lead the development of control and protection systems for high-power power supply systems deployed in the Integrated Stellarator Eos. This position focuses on enabling safe and precise operation of superconducting coil power supplies and high-voltage heating systems. This role will involve designing and implementing embedded control systems using ARM microcontrollers, FPGAs, SoC and DSPs, as well as real-time modeling of power supply behavior. You will interface with internal system owners, power electronics vendors, and control software developers to ensure reliable and high-performance integration across the full range of mission-critical power subsystems., * Design and implement real-time control logic for HTS magnet power supplies (low-voltage/high-current) and gyrotron HVPS systems.

  • Develop embedded firmware for ARM-based microcontrollers (e.g., STM32, NXP), FPGA and SoC (Xilinx), DSP (TI) for low-latency control, feedback regulation, and interlock logic.
  • Implement quench detection and fast protection logic for superconducting magnets using embedded or FPGA-based platforms.
  • Simulate and validate control schemes using MATLAB/Simulink, including HIL or SIL configurations.
  • Program and integrate FPGA and DSP hardware as required for fast, deterministic control of power conversion systems.
  • Collaborate with Plasma Control and Supervisory Systems to ensure accurate interface protocols and control sequencing.
  • Specify and validate analog and digital I/O, high-speed communication links, and protection interfaces between PSUs and control systems.
  • Participate in FAT/SAT, commissioning, and system validation, including low- and high-power test operations.
  • Support system documentation, interface control documents (ICDs), and structured control validation plans.

Requirements

Do you have experience in Software engineering?, Do you have a Master’s degree?, * Bachelor’s or Master’s degree in Electrical Engineering, Embedded Systems, Power Electronics, or a related field.

  • 5+ years of experience in control and embedded development for high-power systems in R&D, industrial, or scientific environments.
  • Hands-on experience with:

o ARM Cortex-M/A series microcontrollers (e.g., STM32, NXP) o Embedded C/C++ for bare-metal or RTOS (e.g., FreeRTOS, Zephyr) o FPGA, SoC (Xilinx) or DSP (TI)-based control logic development o Quench detection, crowbar logic, or magnet protection schemes o Current and voltage regulation, PID control, and waveform generation

  • Proficiency with simulation tools such as Simulink, MATLAB, or PLECS for modeling PSU behavior.
  • Familiarity with industrial communication protocols (e.g., UART, SPI, CAN, Modbus, OPC UA, EtherCAT)., * Experience designing control systems for fusion devices, particle accelerators, or large magnet systems
  • Knowledge of superconducting magnet characteristics, ramp-up constraints, and discharge handling
  • Exposure to gyrotron power supply design, including triode control and anode/bias supply regulation
  • Integration experience with SCADA, EPICS, or plant-wide supervisory control systems
  • Familiarity with EMI/EMC mitigation techniques for control electronics in high-power environments

Tools & Platforms:

  • Languages: C/C++, MATLAB/Simulink, Python, Verilog/VHDL (preferred)
  • Platforms: ARM Cortex-M/A (STM32, NXP), TI DSP (C2000), Xilinx FPGAs and SoC, NI PXIe, CompactRIO (Optional)
  • Tools: STM32CubeIDE, Keil, PlatformIO, MATLAB/Simulink, LabVIEW (optional), PTP/White Rabbit for timing
  • Protocols: OPC UA, Modbus TCP, EtherCAT, CANopen, * Ability to occasionally lift up to 50 lbs.
  • Ability to perform activities such as typing, standing, or sitting for extended periods of time.
  • Willingness to occasionally travel or work required nights/weekends/on-call.
  • Ability to work in a facility that contains industrial hazards including heat, cold, noise, fumes, strong magnets, high voltage, high current, pressure systems, and cryogenics.

Benefits & conditions

Pulled from the full job description

  • Health insurance
  • Paid time off
  • Vision insurance
  • Dental insurance
  • Stock options, * Salary range $110,000-$150,000
  • Comprehensive health benefits (e.g. medical/dental/vision)
  • Employee equity stock options
  • 20 days PTO

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