Principal Controls Engineer
Role details
Job location
Tech stack
Job description
- Act as Subject Matter Expert in factory controls while leading factory control systems projects interfacing with Digital Technology and Operations teams
- Able to lead PFMEAs in collaboration with project team members
- Design and build control panels
- Read/Write/Solution PLCs, SCADA (Ignition), HMIs, and other controls systems
- Facilitate test case development and implementation
- Develop and enforce a standard operating procedure (SOP) for project startups, ensuring that all necessary equipment and documentation are prepared and reviewed in advance
- Perform startups, customer/end user training, and field troubleshooting
- Perform equipment upgrades and retrofits, as required
- Level 3 support for the plants on control systems
- Responsible for schematic creation, controls layouts, BOM creation and other design documentation ensuring accuracy and maintain as-built drawings
- Responsible for electrical drawing approvals
- Ensure thorough documentation of all work, including technical details, changes, and project progress
- Conduct regular debriefs to discuss project progress, challenges, and ensure corrective actions are taken
- Define standard components list, electrical standards and programming standards
- Travel up to 20%
Requirements
- Bachelor's Degree in one of the following: Electrical Engineering; Electronics Engineering; Software Engineering; or Related Field
- Five (5) or more years of relevant experience., * Experience with electrical and automation components, circuits, standards, and common practices
- Significant experience solutioning & developing code on controls systems including PLCs, SCADA & HMIs
- Experience with Rockwell PLCs, VFDs, and Ignition EDGE
- Understands communication protocols such as EtherNet/IP, Modbus TCP/IP, MQTT, Profinet, Modbus RTU, and others
- Competent in SQL - reads/writes
- Basic understanding of networking
- Adept at safety controllers and circuits
- Experience with virtual machines and operating systems
- Understands Servo drives and motors
- Machine Vision and Robotics experience
- Leadership skills with a strong emphasis on proactive management and clear, timely communication
- Strong communication and interpersonal skills
- Good interpersonal skills, motivated and team player
- Detail-oriented with an emphasis on planning, documentation, and follow-up
- Able to adapt to changes in priorities and stay organized in a fast-paced, high-demand environment
- Performs well under pressure and tight deadlines
Benefits & conditions
The following represents general working conditions for this role. Specific conditions may vary depending on business needs and individual circumstances.
- This role combines office-based administrative duties with physical activity in field or production environments.
- In the office setting, tasks may require extended computer use, sitting, and attending meetings.
- Field or floor work may involve walking across various terrains or shop floors, standing, moderate lifting (up to 50 pounds), climbing stairs, and exposure to varying temperatures or noise levels.
- Must be able to shift focus between detailed cognitive work and occasional physical tasks as needed.
- Reasonable accommodations will be provided for qualified individuals with disabilities to support performance across both office and field responsibilities.
#LI-BH1
Pay Range: $92,600.00 - $154,400.00
The above pay range reflects the minimum and maximum target pay for the position across all U.S. locations. Within this range, individual pay is determined by various factors, including the scope and responsibilities of the role, the candidate's experience, education and skills, as well as the equity of pay among team members in similar positions. Beyond offering a competitive total rewards package, we prioritize a people-first culture and offer various opportunities to support team member growth and success.