Senior Design Engineer

• Perform engineering design analyses including tolerance stack-ups and hand calculations to ensure optimal fit, form, and function
• Develop detailed mechanical designs, layouts, and drawings using CAD tools such as SolidWorks, Autodesk Inventor, and Siemens NX
• Conduct FEA and CFD simulations using ANSYS or equivalent tools to validate structural, thermal, and performance requirements
• Build and test prototypes to verify product functionality, safety, and reliability
• Collaborate with manufacturing and supply chain teams to ensure Design for Manufacturability (DFM) and cost efficiency
• Create and maintain Bill of Materials (BOMs), engineering documentation, and reports within PLM systems
• Apply and review GD&T standards (ASME Y14.5) to ensure design accuracy and quality
• Support certification and compliance activities (FAA, TCCA, OEM standards)
• Participate in design reviews and provide technical leadership throughout the product lifecycle
• Drive continuous improvement initiatives across engineering processes and tools
• Communicate project status and updates effectively with stakeholders and customers
• Ensure compliance with export control regulations
• Travel locally to customer sites as required, Work on cutting-edge aerospace technologies with a globally recognized industry leader, contributing to innovative engineering solutions and high-impact projects.

We are seeking a highly skilled Senior Design Engineer with strong expertise in mechanical design and aerospace component development. The ideal candidate will bring deep technical knowledge, hands-on experience in advanced engineering tools, and the ability to collaborate effectively across cross-functional teams., * Bachelor's degree in Mechanical Engineering or a related discipline

• 8+ years of hands-on mechanical engineering experience
• Strong proficiency in CAD tools: SolidWorks, Autodesk Inventor, Siemens NX
• Experience with FEA/CFD analysis tools such as ANSYS
• Proven experience in aerospace component design and analysis
• Excellent communication and technical documentation skills
• Ability to collaborate effectively in cross-functional teams
• Strong customer-facing and stakeholder management skills

? Preferred Qualifications

• Experience designing hardware integrated with electronics or avionics systems
• Knowledge of manufacturing processes and engineering outsourcing models
• Exposure to project/program management
• Experience in developing standard work, processes, and documentation
• Commitment to core values such as integrity, accountability, continuous learning, and customer focus

???? Physical Requirements

• Ability to work at a desk for extended periods
• Comfortable navigating manufacturing environments
• Ability to lift up to 15 lbs when required