Manufacturing Controls Engineer - Data Analytics
Role details
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Job description
As a Manufacturing Device Level Analytics Controls Implementation Engineer, you will support the development and deployment of controls solutions that enable device-level analytics across GM vehicle assembly and powertrain manufacturing plants. In this role, you will help implement and standardize DLA controls architecture, support common controls compliance, and work cross-functionally with DLA, Controls Architecture, IT, and plant teams to deliver scalable manufacturing solutions.
This role is well suited for someone who combines strong controls expertise with an interest in analytics, standardization, and continuous improvement in a manufacturing environment.
What You'll Do
- Develop, validate, and standardize PLC logic used for controls device data parsing
- Own and maintain automated PLC logic generation tools
- Support implementation of DLA controls architecture across GM manufacturing facilities
- Ensure compliance with GM common controls hardware, software, networking, and cybersecurity standards
- Partner with DLA, controls, IT, and plant teams to understand requirements and develop effective solutions
- Support development and testing of controls software and integration of DLA logic into core PLC templates
- Collaborate with controls subject matter experts to ensure compatibility across applications and systems
- Create and maintain training documentation and standardized work materials
- Analyze plant observations and recommend improvements to controls and analytics solutions
- Provide updates, implementation support, training, and guidance to internal teams and strategic suppliers
- Travel to GM manufacturing facilities as needed for pilots, testing, implementation, upgrades, and training, This role is categorized as hybrid. This means the selected candidate is expected to report to a specific location at least 3 times a week {or other frequency dictated by their manager}.
Requirements
- Bachelor's degree in Engineering
- 3+ years of hands-on experience in PLC controls programming, development, project coordination, site implementation, or project execution
- 3+ years of experience in automation controls, manufacturing engineering, or process studies
- Hands-on experience with Rockwell and Siemens controls systems
- Strong PLC programming experience in automotive manufacturing, assembly, and/or powertrain environments
- Knowledge of automation controls hardware and software
- Experience with GM common controls hardware, software, and network standards, including GCCS and/or GCCH
- Understanding of GM plant floor systems
- Strong analytical, project management, communication, and collaboration skills
- Ability to interpret manufacturing and device-level data and support data-driven decision making
- Experience supporting site implementation and project execution, * FANUC experience
- Knowledge of data analytics concepts and their application in manufacturing systems
- Experience with business intelligence and analytics tools such as Tableau, Power BI, or Python
- Proficiency with Microsoft Office tools including Excel, PowerPoint, and Project
- Experience in automotive manufacturing plant maintenance, industrial engineering, or controls execution, This position requires the ability to legally operate a motor vehicle on a regular basis. A company vehicle will only be provided for this role by passing the Motor Vehicle Report review.