Validation Engineer - Vehicle Hardware
Role details
Job location
Tech stack
Job description
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Develop and manage comprehensive subsystem validation plans (DVPs) for Exteriors across specific vehicle programs, aligned to DFMEA and requirements.
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Define verification strategies at system, subsystem, and component level, including ED/DV/MV coverage and build-phase alignment.
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Define clear, data-driven criteria
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Partner with CAE and DREs to link physical validation to analytical predictionsand regulatory/certification requirements.
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Continuously improve test methods and coverage
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Research and benchmark new industry validation methods; identify gaps iRivian's current portfolio and introduce new tests needed to achieve target vehicle performance for Exteriors and vehicle hardware.
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Develop and revise Rivian Testing Standards (RTS), capturing lessons learned from previous test programs.
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Lead vendor collaboration and on-site execution
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Work closely with external test labs to quote, source, plan, and schedule validation testing to meet program budgets, maturity needs, and timing milestones (SVP/IVP/CVP/FVP).
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Provide hands-on support at labs (Rivian and external) for setup, shakedown, debug, and first-time or complex tests; ensure fixtures, tooling, and procedures are safe, robust, and compliant with RTS and RPS guidance.
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Troubleshoot issues and drive closure
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Assist in troubleshooting issues identified during validation (performance, durability, BSR/NVH, fit/finish, or safety concerns), working with DREs, CAE, reliability and suppliers to identify root cause, define corrective actions, and document outcomes.
- Use DFMEA, test data, and field/quality feedback to refine validation plans and requirements.
- Own test documentation and compliance
- Receive, catalog, and archive external test reports and Rivian test reports in accordance with record retention and data-management policies; ensure traceability to DVP line items and parts/maturity.
- Develop tools, fixtures, and cost models
- Design or review validation-specific tools and fixtures in CAD (e.g., durability rigs, impact fixtures, environmental setups) to ensure repeatable, representative loading and boundary conditions.
- Own and continuously improve the test cost estimator for vehicle hardware validation: generate cost estimates, challenge supplier quotes, and highlight trade-offs between scope, timing, risk, and budget.
- Collaborate across teams
- Partner daily with Product Engineering (DREs), CAE, TPMs, supplier quality, lab technicians, and external partners to align on priorities, risks, and trade-offs.
Requirements
Do you have experience in Stakeholder management?, Do you have a Master's degree?, Bachelor's degree in Mechanical Engineering or related field; advanced degree a plus.
- 1+ years of experience in automotive (or closely related) requirements, validation, and/or mechanical system design, with significant exposure to strength, fatigue, and durability testing for structural and/or Exterior components.
- Deep familiarity with vehicle hardware validation (Exterior, Interior, Closures, Structures, and/or Chassis): environmental, durability, mechanical, and functional tests; BSR/NVH and craftsmanship a plus.
- Experience developing and interpreting DVP&R, test standards (OEM or industry), and DFMEA-driven validation plans.
- Strong command of statistical methods for validation (sample size, reliability/confidence intervals, attribute vs. variable data).
- Practical experience designing, commissioning, or improving test fixtures an tooling using CAD.
- Proficiency with Microsoft Office and Google Workspace; comfort working in Jira and other lifecycle/requirements tools (e.g., Jama, Flow, Enovia) is a plus.
- Soft skills
- Proven ability to self-direct in a fast-changing program environment, while keeping stakeholders aligned on priorities and risks.
- Strong written and verbal communication skills; able to synthesize complex test results into clear recommendations for engineers, TPMs, and leadership.
- Collaborative mindset and a track record of building trust with design, validation, supplier, and lab partners.