Lead Fusion Controls Developer in Madison
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Role details
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Job description
The Lead Fusion Controls Developer will design, build, and own parts of the control systems and software that operate Realta’s suite of fusion devices, post-processing, and simulation tools. This is a high-impact technical leadership role that influences the full controls stack, from operator interfaces and visualization tools to hardware integration, real-time data acquisition, and automation infrastructure. The ideal candidate brings deep expertise in either front-end controls and human-machine interfaces or back-end controls and hardware integration, along with the curiosity and collaborative instinct to work fluidly across both. You will work shoulder-to-shoulder with physicists, engineers, and technicians to commission and operate first-of-a-kind fusion experiments in a fast-moving environment. This position may be focused on leading efforts in either back-end or front-end controls, or have elements of both.
Realta Fusion is a rapidly growing start-up developing compact magnetic mirror fusion energy systems to address the biggest challenge of our time -tackling global climate change while ensuring a sufficient energy supply for at least ten billion people on (and off) earth. We are building a team with diverse talents dedicated to making fusion energy a real solution to humanity’s most pressing problem., Lead Developer
- Provide guidance to junior staff.
- Collaborate within controls team and closely with engineering and physics teams to define control system requirements and prioritize development efforts across active programs.
- Participate in design reviews, contributing a controls perspective on new hardware, diagnostics, and infrastructure proposals.
- Champion safe and reliable operation of experimental systems through rigorous controls design, clear alarming, and well-maintained interlock logic.
Front-End Controls and Operator Interfaces
- Design and develop operator interfaces, control panels, and visualization tools that give the experimental team clear, intuitive command of complex fusion systems.
- Build and maintain dashboards and display tools for real-time monitoring of plasma, magnet, vacuum, and power system parameters.
- Develop graphical and data-driven tools to support experimental operations, shot control workflows, and system diagnostics.
- Collaborate with physicists and device operators to translate experimental needs into clear, functional interface requirements.
- Integrate simulation and digital twin capabilities with live controls displays to support pre-shot planning and post-shot analysis.
Back-End Controls and Hardware Integration
- Develop and maintain control system software for integration with hardware including power supplies, magnet systems, diagnostics, and vacuum and gas handling equipment.
- Design and implement data acquisition pipelines, event-driven control logic, and real-time interlock systems.
- Build and maintain device drivers, PLC interfaces, and low-level hardware communication layers.
- Maintain and extend control system frameworks (EPICS, Tango Controls, LabVIEW, or equivalent) across the device fleet.
- Develop control system architectures that are robust, testable, and maintainable as the device program scales.
- Develop and maintain data archiving, logging, and query infrastructure for experimental shot data and system telemetry.
- Design and implement database-backed tools for trending, alarm history, and long-term performance monitoring of fusion device systems.
Cross-Cutting Responsibilities
- Contribute to commissioning activities for new devices and subsystems, including controls checkout, hardware testing, and operational readiness.
- Document control system architectures, software designs, and procedures to support operations, onboarding, and regulatory compliance.
- Support integration of control system data streams with higher-level analysis and visualization pipelines.
Requirements
- Advanced degree in physics, electrical engineering, computer science, or a related technical field, with at least seven (7) years practical experience developing controls to support plasma device operations beyond graduate school.
- Demonstrated experience developing control system software or human-machine interfaces for experimental, accelerator, or industrial systems.
- Proficiency in one or more of the following: EPICS, SCADA platforms, LabVIEW, or equivalent controls frameworks used in research or industrial environments.
- Strong programming skills in Python, C++, or a similar applied to controls, instrumentation, or data acquisition.
- Experience integrating software with real hardware, including communication with instrumentation over Ethernet, serial, or fieldbus protocols.
- Ability to work effectively across hardware and software domains, engaging meaningfully with both the physical systems and the code that controls them.
- Strong written and verbal communication skills, including the ability to document designs and explain technical decisions to mixed audiences.
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Commitment to safe and disciplined operation of complex experimental systems.
- PhD with a focus in Particle or Plasma Physics and at least ten (10) years combined working experience in academic and industrial or laboratory setting
- Experience with EPICS, Channel Access, PV Access, or equivalent distributed control system frameworks, particularly in an accelerator, light source, or fusion context.
- Experience developing operator interfaces using Ignition, CSS/Phoebus, PyDM, EDM, or similar HMI tools.
- Familiarity with real-time control systems, hardware interlock design, PLC programming, and/or fielding and programming microcontrollers, FPGAs and GPUs.
- Experience in a laboratory, particle accelerator, or plasma physics or fusion environment.
- Familiarity with digital twin development or the integration of physics simulations with live control systems.
- Experience working in a startup or other fast-moving, resource-constrained environment with rapidly evolving requirements.
Benefits & conditions
What we are working on is hard… and hugely important. Realta Fusion is assembling a talented team bound together by a passion to solve humanity’s biggest challenge with first-of-a-kind technology. Additionally, Realta offers:
- Competitive compensation package, including equity stock options
- Comprehensive benefits including health, dental, and vision insurance, plus a 401(k)
- Flexible paid time off (PTO) to support work-life balance
- Work and live in Madison, Wisconsin - one of America’s most livable and vibrant cities; hybrid work options may be available for this position, but a weekly on-site presence will be required
We value as a critical factor in innovation and believe a diverse team is necessary to solve the toughest problems. We aim to create an inclusive environment that unleashes the full creativity of our team members from a wide variety of backgrounds and experiences. We provide equal employment opportunities to all individuals based on merit and without regard to , , , , , , , , veteran status, or any other protected status under applicable laws.
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