Manufacturing Operations & ERP Systems Lead

Kostopoulos Investment Holdings, LLC
United States
17 days ago
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Role details

Contract type
Permanent contract
Employment type
Full-time (> 32 hours)
Experience level
Expert
Experience required
5 years minimum
Working hours
Regular working hours
Job source

Tech stack

Microsoft Excel Databases Netsuite Pivot Tables Information Technology Custom Reports

Job description

As Manufacturing Operations & ERP Systems Lead, you’ll be one of the architects behind how material moves through our operation: how it’s received, stocked, kitted, consumed, and ultimately shipped as finished product. You’ll design these flows in NetSuite, document them into clear work instructions, and stand shoulder-to-shoulder with the team on the floor to bring them to life.

This is a builder’s role. It sits at the intersection of supply chain operations, manufacturing systems, and continuous improvement - ideal for someone who thinks in process maps, speaks fluent ERP, and gets genuine satisfaction from watching a well-designed workflow hum.

What You’ll Do

ERP Implementation & Manufacturing Systems (~50%)

  • Lead the development and implementation of manufacturing ERP functionality (NetSuite) for our new manufacturing line, including:
  • Material inbounding - receiving, inspection routing, and putaway processes
  • Stocking and distribution - bin management, inventory accuracy, and material distribution to the line
  • Stockroom operations - end-to-end stockroom process flows, cycle counting, and kitting
  • Work order processing - assembly work order release, material issuance, backflushing, and completion
  • Sales order fulfillment - pick, pack, ship workflows and order-to-cash process alignment
  • Configure, test, and validate ERP workflows against real-world production scenarios before go-live
  • Build ERP reports and dashboards (saved searches, custom reports) that give Operations, Finance, and leadership real-time visibility
  • Support and optimize barcode/mobile scanning workflows (RF-SMART) for transaction accuracy on the floor

Process Design & Continuous Improvement (~30%)

  • Create clear, visual work instructions, process flow maps, and standard work documentation
  • Design highly efficient workstreams from a blank page - then implement, measure, and refine them
  • Apply Lean / Six Sigma principles (value stream mapping, 5S, root cause analysis, waste elimination) to drive cycle time, quality, and inventory accuracy improvements
  • Help establish the KPI framework for the operation - e.g., inventory accuracy, on-time delivery, work order cycle time, stockroom throughput, and fill rate - and own the reporting cadence
  • Train operators, stockroom personnel, and leads on new processes and system transactions

Cross-Functional Collaboration (~20%)

  • Partner with Sales, Finance, and IT to align processes end to end - ensuring order flow, inventory valuation, and system data stay clean across departments
  • Work with IT on system enhancements, integrations, and troubleshooting; act as the Operations voice in system change decisions
  • Provide periodic coverage across other operations disciplines (receiving, stockroom, planning) as business needs require
  • Serve as a go-to resource and informal mentor for ERP and process questions across the operation

Requirements

  • 5+ years of progressive supply chain / manufacturing operations experience, with demonstrated leadership of systems or process initiatives
  • Strong ERP experience - NetSuite required; RF-SMART experience highly preferred
  • Fluency in Lean and/or Six Sigma methodologies and thought processes
  • Strong understanding of standard manufacturing flows in an aerospace or medical device environment, specifically electro-mechanical assembly operations
  • Proven ability to create work instructions, process flows, and visual work standards
  • Expert-level computer systems skills: Excel (pivot tables, lookups, data modeling), databases, project management tools, and ERP report writing
  • Strong communication skills - comfortable working with everyone from assembly operators to executives

Preferred

  • Lean or Six Sigma certification (Green Belt or higher)
  • Experience supporting a new manufacturing line launch, facility startup, or ERP implementation/go-live
  • Familiarity with regulated manufacturing and quality systems (AS9100, ISO 13485, ITAR, or FDA QSR environments)
  • Experience with material traceability and lot/serial control requirements

Working Environment & Physical Requirements

  • Split between office and manufacturing floor/stockroom environments
  • Occasional lifting of materials up to [35] lbs; standing and walking for extended periods during floor support
  • [On-site role; some flexibility for remote administrative work as appropriate]

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