Simulation Test Engineer

Volto USA
Warren, MI, United States
8 days ago
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Role details

Contract type
Temporary contract
Employment type
Full-time (> 32 hours)
Working hours
Regular working hours

Tech stack

3d Models Computer-Aided Design Automation of Tests Code Coverage Cyber Security Continuous Integration Software Debugging Emulators Supervisory Control and Data Acquisition (SCADA) Python (Programming Language) Regression Testing Test Data
+3 more
Digital Twin Test Scripts Software Version Control

Job description

· Create and maintain simulation test automation, reusable test scripts, regression suites, test data, and execution workflows

· Develop and execute normal, boundary, negative, and abnormal-condition test cases for virtual systems, including fault- injection scenarios

· Perform SIL/HIL validation and HMI testing for controls, automation sequences, simulated equipment states, alarms, and system interfaces

· Analyze test results, investigate failures, document defects, support root-cause analysis, and verify corrective actions through retesting

· Prepare validation reports with test evidence, coverage, deviations, open issues, and commissioning or release-readiness recommendations

· Collaborate with controls, automation, software, manufacturing, engineering, IT, plant, supplier, and business teams

· Drive continuous improvement in model fidelity, test coverage, automation efficiency, validation quality, and deployment outcomes, · Emulate3D, Virtual Commissioning, Emulation, Simulation, PLC Emulation, Virtual I/O, SIL/HIL, HMI Testing, Simulation Test Automation, Regression Testing, Fault Injection, Validation Reporting, Controls Integration, HMI/SCADA, Python, Version Control, Continuous Integration, CAD/3D Models, Robotics, Digital Twin, OT Cybersecurity, Manufacturing Engineering

Requirements

· Strong understanding and hands-on experience in virtual commissioning, emulation, simulation, production behavior validation, Emulate3D, PLC emulation, and virtual I/O

· Experience with SIL/HIL validation and HMI testing for controls, automation sequences, simulated equipment, and process states

· Experience developing simulation test automation, reusable scripts, regression suites, and normal, boundary, negative, and abnormal-condition test cases with fault injection

· Strong test analysis, debugging, troubleshooting, defect documentation, root-cause analysis, corrective-action verification, and validation-reporting skills

· Effective communication and collaboration across controls, automation, software, manufacturing, engineering, IT, plant, supplier, and business teams, · Strong analytical, debugging, troubleshooting, and problem-solving skills

· Effective communication, cross-functional collaboration, and stakeholder management

· Strong documentation, delivery coordination, corrective-action follow-through, and continuous-improvement mindset

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