Senior Design Engineer

We are seeking a Senior Design Engineer to lead the mechanical and electromechanical design of the eTaxi system and its integration onto various aircraft models beginning with the Embraer E-175. This is a senior, in office, hands-on role with broad ownership across the full design lifecycle, from concept through certification and into production., * Own the design of eTaxi electromechanical hardware, including drive units, actuation, gearing, structural brackets, mounting interfaces, and the integration of high-voltage power electronics, cabling, and connectors onto the airframe and landing gear.

• Produce and manage detailed 3D models, assemblies, and production drawings in CAD (CATIA, SolidWorks, or Siemens NX), applying GD&T per ASME Y14.5.
• Perform and review engineering analysis (hand calculations, FEA, tolerance stack-ups, weight, and structural margins) to validate designs against requirements.
• Lead and document design reviews, trade studies, and requirements definition for assigned subsystems.
• Define and oversee component qualification and environmental testing to standards such as RTCA DO-160, and support integrated rig and on-aircraft testing.
• Work cross-functionally with electrical, software, and systems engineers to develop a fully integrated drive and control system.
• Support the certification effort, including Supplemental Type Certificate (STC) and type design data, coordinating with FAA representatives and Designated Engineering Representatives across structures, electrical, software, and flight operations.
• Manage technical interfaces with suppliers and contract manufacturers, including design for manufacturability, first article inspection, and resolution of production issues.
• Maintain engineering documentation, configuration control, and traceability consistent with AS9100 quality requirements.
• Mentor junior engineers and help shape engineering processes and standards as the team grows.

Do you have experience in Solid mechanics?, Do you have a Bachelor’s degree in engineering?, * Bachelor degree in Mechanical, Aerospace, or Electrical Engineering. Advanced degree preferred.

• Minimum 8 years of aerospace or comparable regulated-industry design experience, with a track record of taking hardware from clean-sheet concept to production.
• Deep experience designing electromechanical systems. Background in actuation, landing gear, mechanisms, rotating machinery, or aircraft systems integration is strongly preferred.
• Expert proficiency in a major CAD platform (CATIA, SolidWorks, or Siemens NX) and strong command of GD&T.
• Strong analytical foundation: hand calculations, FEA, materials and fastener selection, fatigue and structural margin assessment.
• Working knowledge of aerospace design and certification standards such as 14 CFR Part 25, AS9100, RTCA DO-160, ARP4754A, and ARP4761.
• Based in the Dallas, Texas area and able to work onsite.
• Authorized to work in the United States, with familiarity with ITAR and EAR export-control requirements., * Experience with high-voltage power systems, motor drives, inverters, or EV powertrain technology.
• Direct experience with FAA certification programs (STC or TC), including DER coordination and preparation of certification data.
• Experience supporting retrofit or aftermarket modifications and MRO installations.
• Familiarity with aircraft electrical power, APU interfaces, or flight-control system integration.
• Prior experience in a startup or small-team environment, comfortable wearing multiple hats.

• Competitive compensation.
• The chance to help build a category-defining technology in sustainable aviation from the ground up.
• A direct, high-impact role on a small senior team with real ownership.

Pay: $40.00 - $60.00 per hour