Lead Engineer Fuel Systems

As a Fuel System Lead Engineer, you will be responsible for the end-to-end delivery of fuel system components and architecture across multiple vehicle platforms. This includes leading the design, development, validation, and integration of fuel tanks, lines, pumps, and associated control systems to meet performance, regulatory, and sustainability targets.

You will operate within the Powertrain Engineering function, collaborating with cross-functional teams including Vehicle Engineering, Manufacturing, Quality, and Suppliers to ensure robust and innovative fuel system solutions.

Area of Responsibility

• Lead the design and development of fuel system components from concept to production
• Own the technical delivery of fuel system features aligned with programme milestones
• Ensure compliance with global emissions and evaporative regulations (e.g. WLTP, EPA, CARB)
• Drive resolution of technical issues using structured problem-solving tools (e.g. 8D, FMEA)
• Manage supplier relationships and oversee component sourcing and validation
• Support virtual and physical builds, including prototype and production phases
• Deliver system-level DFMEA, DVP&R, and ensure alignment with customer's Product Creation Delivery System (PCDS)
• Collaborate with CAE teams to validate system performance and durability
• Champion sustainability and lightweighting initiatives within fuel system design
• Provide technical leadership and mentoring to junior engineers

• Proven experience in fuel system engineering within automotive or related industries
• Strong understanding of fuel system architecture, materials, and regulatory requirements
• Familiarity with CAD tools (e.g. CATIA V5/V6), PLM systems, and simulation tools
• Experience with system engineering principles including V-Cycle and ASPICE
• Excellent communication and stakeholder management skills
• Degree in Mechanical, Automotive, or Systems Engineering (or equivalent)

Desirable Attributes

• Experience with hybrid or electrified powertrains and fuel system integration
• Knowledge of alternative fuels and future propulsion technologies
• Six Sigma or Green Belt certification
• Passion for innovation and continuous improvement

In return for bringing your expertise to our business we offer a competitive salary along with excellent benefits including:

Pension Scheme - We match employee contribution up to 5% of salary

25 Days' Holiday

Private Health Care

Tata Jaguar Land Rover Privilege Scheme - up to 20% off new JLR vehicles

Group Income Protection

Health Assured - Employee Assistance Program

Group Life Assurance

Health Shield - Private Health Cash Plan

If you are passionate about bringing innovation to the projects you work on and want to join a global company, then this is the place for you.

At Tata Technologies we make product development dreams a reality by designing, engineering and validating the products of tomorrow for the world's leading manufacturers. Due to our continued growth we are now recruiting for a Fuel System Lead Engineer to be based at our office/ our customer's site in Gaydon Our Engineering Research and Development department (ER&D) is a fast-growing function within Tata Technologies Limited that is assembled to work on exciting projects globally for multiple customers. It comprises highly specialized engineers across Automotive, Aerospace and Industrial Heavy Machinery.