Digital Engineer
Role details
Job location
Tech stack
Job description
The Digital Engineer performs offline digital engineering studies to develop virtual robot programs, validate process feasibility, and confirm digital factory conditions in support of new model implementation at North American manufacturing centers. This role also programs industrial robots onsite at manufacturing and vendor facilities, supports equipment preparation and trials, develops weld schedules, and contributes to department efficiency and continuous improvement initiatives to meet safety, quality, productivity, cost, and compliance targets.
Responsibilities
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Conduct digital engineering studies to create virtual robot programs and confirm new model process feasibility.
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Verify the accuracy of the Digital Factory condition and update models as needed.
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Develop and document weld schedule instruction sheets and provide supplemental technical documentation to internal customers.
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Perform new model support studies to ensure processes and equipment meet production requirements.
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Support machine preparation activities for new models, including programming robots at vendor locations and manufacturing centers.
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Prepare, verify, and validate new or modified body weld equipment at vendors and manufacturing centers.
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Develop equipment countermeasures during planning, set-up, and trial phases to address issues related to safety, quality, and productivity.
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Troubleshoot and adjust robot programs and controls to optimize performance and ensure stable production.
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Collaborate with body production engineering and related teams to deliver new model processes that meet safety, quality, productivity, cost, and compliance targets.
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Use 3D CAD and offline simulation tools to perform robotic path studies, reach checks, and cycle time analysis.
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Create and maintain technical documentation, including programs, simulations, and process records, in an organized and accessible manner.
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Communicate study results, risks, and recommendations clearly to project stakeholders through reports and presentations.
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Travel up to 30% to North American manufacturing centers and supplier locations, as well as international sites, to support trials, installations, and issue resolution.
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Work overtime as needed, including some weekends and holidays, to support project schedules and production readiness.
Requirements
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Robotic programming experience with industrial robots using teach pendants and/or offline programming tools at an intermediate level.
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Experience teaching robots both in a 3D simulation environment and onsite at the teach pendant, with at least 2 years of relevant experience or an equivalent background.
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Associate technical degree (or higher) in a related field, or 2 years of hands-on experience in robot teaching and programming.
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Experience with Delmia (Carott3) or similar 3D simulation software for robot offline programming and 3D robot simulation studies.
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Proficiency with 3D CAD tools to support digital engineering and robot simulation work.
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Knowledge of PLCs, controls, and automation systems sufficient to support troubleshooting and integration with robotic equipment.
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Ability to troubleshoot and optimize robotic and automated systems in a production or manufacturing environment.
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Proficiency with Microsoft Excel, PowerPoint, Word, and Outlook for data analysis, documentation, and communication.
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Ability to travel up to 30%, including domestic and international travel, as required.
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Willingness and ability to work overtime, including some weekends and holidays, to meet project and production needs.
Additional Skills & Qualifications
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Bachelor's degree in Mechanical, Manufacturing, Industrial, or Electrical Engineering.
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background in mechanical engineering, mechatronics, or related engineering disciplines.
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Experience with robot programming and automation using platforms such as Kawasaki and FANUC.
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Familiarity with 3D CAD and design tools such as AutoCAD, CATIA, SolidWorks, or similar software.
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Experience in mechanical design or body weld equipment design is beneficial.
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Toyota internal experience in CAROTT/DE SEIBI, MACHINE SEIBI, ROBOT PRE-DE teams, or body weld maintenance experience.
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Experience with Visual Components (BisFactory) or similar digital factory simulation tools.
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Body shop project experience, including launch or new model implementation activities.
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Mass production experience in an automotive or high-volume manufacturing environment.
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Strong problem-solving skills with the ability to develop and implement equipment countermeasures during planning and trial phases.
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Effective communication skills for collaborating with cross-functional teams and presenting technical information to stakeholders.
Benefits & conditions
This is a Contract position based out of Georgetown, KY.
Pay and Benefits
The pay range for this position is $30.00 - $36.00/hr.
Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include the following: * Medical, dental & vision * Critical Illness, Accident, and Hospital * 401(k) Retirement Plan - Pre-tax and Roth post-tax contributions available * Life Insurance (Voluntary Life & AD&D for the employee and dependents) * Short and long-term disability * Health Spending Account (HSA) * Transportation benefits * Employee Assistance Program * Time Off/Leave (PTO, Vacation or Sick Leave)
Workplace Type
