Controls Engineer Robotics Specialist

We are seeking experienced Controls Engineer to support retrofit, launch, and validation work within General Motors (GM) manufacturing plants.

This is a hands-on, plant-floor role focused on supporting closure lines and body-in-white systems. The work involves validating installed equipment, troubleshooting controls issues, and executing GM production and safety checklists during line modifications and ramp-up activities.

This is not a design role-candidates must be comfortable working directly on active production lines in a fast-paced manufacturing environment., * Support retrofit (“kit”) work on existing GM production lines

• Perform validation and checklist execution (SCS, NPS, red tag / green tag audits)
• Troubleshoot PLC, HMI, and robotic systems on the plant floor
• Verify tooling, equipment, and system functionality during installation and ramp-up
• Work alongside plant teams to support production readiness and issue resolution
• Assist with startup, commissioning, and line support activities, * Work closely with Robotic supervisor/s and department leads
• Follow GM structure for robot programs and overall architecture
• Maintain and support departments
• Program robot paths, set up program structure and implement offline programming
• Configure robot IO, weld interface and program call
• Anticipate and solve robotic problems (troubleshoot)
• Read and interpret electrical/Pneumatic schematics and specifications
• Perform assigned tasks in a safe manner and know how to properly lock out all energy sources, including stored energy (GM MPS) This could be acquired at a later date but is preferred as training dates for this are very random.
• Work with other programmers to enhance each others skill level(s)
• Perform other reasonable duties as required

• Prior experience working inside GM manufacturing plants
• Direct experience with closure lines (doors, hoods, liftgates, fenders) or body-in-white systems
• Experience with retrofit, launch, or production support in automotive environments
• Hands-on troubleshooting experience with:
• Allen-Bradley PLCs (RSLogix 5000 / Studio 5000)
• HMIs (FactoryTalk, Siemens TIA Portal)
• Strong understanding of plant-floor processes, safety protocols, and validation procedures
• Experience with GM Global Common Controls (GCCS) standards
• GM-related certifications (GCCS, hardware/network training, etc.)
• Experience working on multiple GM plants or automotive programs
• Background with robotics (Fanuc, ABB, KUKA)

Education

• Degree not required
• Relevant hands-on experience in GM environments is the priority

Work Environment

• 100% onsite in active manufacturing plants
• Fast-paced, high-production environment
• Must be comfortable working on the plant floor for extended periods, * Minimum Five(5) years of hands-on experience programming robots. (Fanuc Robots, GM wizard, GRS cert and 2yrs of GM project exposure is essential)
• Knowledge and experience using Fanuc DCS software
• Previous Fanuc Roboguide experience an asset
• Degree, Diploma or Certificate from a Mechatronics; Automation and Robotics Technician; Robotics and Industrial Automation or similar applicable course.
• Experience in robotic servo resistance welding and material handling is required, Sealer systems would be beneficial, (Robotic guided vision would be a big asset Keyence 3D bin picking and/or Photoneo 3D bin pick) **3D bin pick experience would really help them stand out to us in considering possible selection.
• Excellent understanding of robotic coordinate systems.
• Working knowledge of communication protocols (Enet IP)
• Good understanding of GM robot program flow and programming theories
• Understanding robot safety setup, familiar with ANSI 10218-2 robotic safety standards
• Computer skills using Microsoft Word, Excel and AutoCAD
• Good mathematical and organizational skills
• Practical experience and understanding of electrical circuitry and wiring
• Good verbal and written communication skills (English)
• Ability to work as a team member and individually

• Office and shop floor environment
• Overtime hours will be required
• Possible shift work as required
• Long term Travel required

Cullerton Group has exciting long-term contract opportunities supporting GM manufacturing operations across North America for experienced Controls Engineers and Robotics Specialists. These are onsite roles with competitive hourly pay, all travel and lodging expenses covered, daily meal per diem, and visa sponsorship available for qualified candidates.

We’re looking for professionals with direct GM plant experience who meet one of the following