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Job description
For more than 65 years, we’ve turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future.
Ready to Power a Smarter World with us?
The Material Flow Engineer is responsible for designing and optimizing the movement of raw materials and work-in-progress (WIP) within a manufacturing plant. This role includes developing end-to-end material flow solutions, from initial concept through the detailed handoff to Operations. Key areas of focus include inbound loading areas, labor estimation for material handling, equipment recommendations for forklift-free operations, and efficient lineside space utilization.
Major Responsibilities
- Design, prototype, and implement material flow options within the plant.
- Incorporate visual signals into kitting operations to streamline material handling.
- Develop end-to-end material flow designs covering the entire Bill of Materials, optimizing factory space, labor, and throughput.
- Design and implement an engineered dock-to-point-of-use material handling process, including dock door utilization, transport mode, transport paths, line-side locations, and returns cycle and path.
- Collaborate closely with Manufacturing, Packaging, and Supply Chain teams to integrate design for manufacturability in early program phases.
- Lead process designs for both high-volume production lines and low-volume, high-mix environments.
- Innovate material flow strategies across all production lines to enhance efficiency and safety.
- Develop and refine models for labor prediction, warehouse space needs, and material handling equipment.
- Participate in early project planning documents, such as project timelines, RFQs, FMEAs, and Safety Risk Assessments.
- Conduct line design reviews, establish cycle time plans, and optimize general line layouts.
- Collaborate with cross-functional teams to improve safety, quality, and efficiency metrics during factory design.
Requirements
- Bachelor’s degree in Engineering
- 2 years of experience in a similar engineering role within manufacturing or distribution, with knowledge of safety practices, quality control, preventative maintenance, and facility layouts.
- Experience in Lean principles
Preferred Job Requirements:
- Lean Black Belt certification preferred
Knowledge / Skills / Abilities
- Proficiency in CAD (AutoCAD preferred), Oracle/SAP/MES for transactions related to control cycles, material tracking, and movements.
- Proficiency in Excel, Access, Word, PowerPoint, Minitab, and Project.
- Experience in line and process design, material presentation, and visual management tools.
Benefits & conditions
Pulled from the full job description 401(k) Health insurance Employee discount Vision insurance Dental insurance, Great Reasons to work for Generac:
- Competitive Benefits: Health, Dental, Vision, 401k and many more
- Many employee activities
- Scheduled events throughout the year that allow our employees, both current and retirees, to gather together and enjoy their time with their families and co-workers
- Pride! When a storm strikes, Generac employees always rise to the occasion. Each time a storm hits many employees volunteer their time with the customer support team or on the production line while others go right into storm-affected areas to repair generators
- We believe in having fun. From minor celebrations to major events, our employees balance their work by building a strong culture of teamwork and collaboration through a variety of occasions, including our Fun Days.
- Every day is Jeans Day! Dress for your day.
- Product loan and discount programs
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