Innovation & Design Engineer

The Innovation & Design Engineer in Service Supply Chain will lead end-to-end design of service distribution centers and service center parts storage across Tesla’s East and West Coast network. Using real-world simulation, digital twins, and AI tools, this role will densify and optimize the existing DC network while pioneering next-gen warehouses and automation. The ideal candidate brings a strong simulation background with warehouse design and industrial engineering expertise, plus a proven record taking large-scale distribution centers from concept through firm engineering to full launch. What You’ll Do

• Build and maintain digital twins and real-world simulation models (FlexSim or equivalent) of service DCs and parts storage to evaluate throughput, congestion, staffing, material handling, and layout scenarios before build
• Apply AI-enabled simulation and analytics tools to accelerate scenario analysis, validate design alternatives, and continuously improve digital twin accuracy
• Create 2D/3D visualizations of cube space utilization and define unique, trackable KPIs aligned to team requirements
• Lead end-to-end design of new service distribution centers - from concept development and capacity planning through detailed engineering and operational launch
• Develop and maintain comprehensive facility design documentation including floor layout controls, flow path diagrams, material handling specifications, and best practice handbooks
• Collaborate cross-functionally with operations, supply chain planning, and engineering teams to translate business requirements into scalable, data-driven facility design solutions - leveraging slotting strategies, flow modeling, and simulation outputs
• Lead external partners (GCs, consultants, equipment vendors) through design and construction phases; conduct benchmarking and root cause analysis to identify inefficiencies and keep Tesla’s DC network best-in-class

• Degree in Industrial Engineering, Mechanical Engineering, Supply Chain, or related field, or equivalent experience with 3-5 years of experience designing and launching large-scale distribution centers from concept through live operations
• Strong warehouse design and simulation background with solid industrial engineering fundamentals; proficiency in 2D/3D facility design tools (AutoCAD, Revit, or equivalent BIM platforms)
• Experience with material handling systems and automation technologies including AS/RS, GTP, conveyor systems, and AMRs
• Proven ability to manage cross-functional projects across design, construction, and operations teams - including GCs, architects, and real estate partners through the full project lifecycle
• Familiarity with slotting strategies, space utilization modeling, flow path optimization, and WMS systems; ability to extract and analyze operational data via SQL
• Strong analytical skills with working knowledge of lean/six sigma methodologies applied to facility design and layout optimization
• Experience in automotive, aftermarket parts, or high-SKU, high-velocity distribution environments preferred; innovative, critical thinker with strong problem-solving skills and ability to thrive in a fast-paced environment

paid holidays, flex time, 401(k), Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Medical plans > plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D
• Short-term and long-term disability insurance (90 day waiting period)
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program

Expected Compensation $112,000 - $168,000/annual salary + cash and stock awards + benefits