Staff Systems Engineer
Role details
Job location
Tech stack
Job description
We are seeking a Staff Systems Engineer with broad expertise spanning analog electrical hardware design, real-time embedded firmware, digital signal processing, and motor drive systems. This role operates at the intersection of precision instrumentation, closed-loop controls, and power electronics - including high performance inverter design to drive permanent magnet motors in motorsports applications.
This is a senior individual contributor role with broad technical ownership. You will shape architecture, lead design reviews, and drive solutions in areas where hardware and software are deeply intertwined - while mentoring the engineers around you.
Major Areas of Accountability
Signal Processing & Instrumentation:
- Design andvalidatesensor signal conditioning chains for LVDTs, strain gauges, load cells, and piezoelectric/IEPE accelerometers
- Apply DSP techniques - filtering (FIR/IIR), FFT/PSD/FRF analysis, and sampling strategies - to ensure signal integrity across the analog-digital boundary
- Define ADC requirements (resolution, dynamic range, latency) from application needs; troubleshoot signal quality issues including ground loops, EMI, and cabling
Real-Time Systems & Control:
- Design hard real-time firmware with deterministic scheduling, interrupt management, and multi-rate task structures
- Architect and implement control algorithms (PID variants, cascade, feedforward, gain scheduling) for precision actuator/sensor systems
- Develop system identification procedures, auto-tuning workflows, and simulation models (Simulink, Python) tovalidatealgorithms before firmware deployment
Firmware & Embedded Software:
- Write production-quality embedded C/C++ for real-time targets (ARM Cortex-R/M, DSP cores, Intel platforms)
- Integrate peripherals (SPI, I2C, DMA, ADC/DAC) and design firmware architectures that cleanly separate real-time control, communications, and configuration layers
- Develop HALs/BSPs for new hardware platforms; use standard debug tools (JTAG, trace, logic analyzers) to verify real-time performance
Industrial Communications:
- Architect and implementEtherCAT-based communication for distributed I/O systems, including object dictionary design, PDO mapping, and slave stack development
- Working knowledge of complementary protocols: Modbus,CANopen, CAN FD
Hardware Design & PCB Architecture:
- Lead hardware architecture definition andcomponenttrade studies for new platforms
- Apply mixed-signal PCB design principles: signal partitioning, grounding, power planes, thermal management, and controlled impedance
- Select components with attention to lifecycle, sourcing risk, industrial temperature ratings, and obsolescence; support design reviews with awareness of CE, UL, and EU CRA requirements
Permanent Magnet Motor Inverter Design:
- Design inverter hardware for motors across low-voltage (12-48V) and high-voltage (400-800V) ranges, including gate drive circuits, DC bus filtering, snubber networks, and current sensing
- Select and apply power switching devices (SiCMOSFETs, IGBTs) withappropriate thermalmanagement strategies for sustained motorsport duty cycles
- Implement field-oriented control (FOC) in firmware: Clarke/Park transforms, PI current regulators, PWM generation, and rotor position decoding (encoder/resolver orsensorless)
- Tune andvalidatedrive performance across the full operating envelope; implement protection logic for overcurrent, overvoltage, thermal derating, and safe-state discharge
- Ensure compliance with HV safety, insulation, and interlock requirements for motorsport applications
Systems Integration & Leadership:
- Trace requirements and failure modes across the full analog ? digital ? firmware ? software stack; lead cross-discipline design reviews that span hardware/software boundaries
- Decompose andallocaterequirements across HW/FW/SW teams; develop system-level integration test plans and acceptance criteria
- Author architecture trade studies and technical position documents for leadership
- Mentor junior engineers and elevate team capability across the embedded systems discipline
Requirements
- Bachelor's degree or higher in Electrical Engineering, Systems Engineering, or a related field
- 7+ years of hands-on experience spanning embedded firmware, analog hardware design, and real-time control systems
- Demonstrated experience withEtherCATor a comparable industrial fieldbus in a production environment
- Experience designing or integrating motor drive systems for PMSM/BLDC motors; motorsports background a plus
- Proficiencyin MATLAB/Simulink and Python for simulation and algorithm development
- Strong written and verbal communication skills with the ability to author clear technical documentation
Skills and Competencies
- Simulation: MATLAB/Simulink, Python
- EDA: Altium, OrCAD, or equivalent schematic capture and layout tools
- Embedded: target IDE, JTAG, compiler toolchains
- Version control and documentation: Git/Azure DevOps
Benefits & conditions
$120,000 - $180,000 Annual Salary, commensurate with experience and qualifications.
ITW is an equal opportunity employer. We value our colleagues' unique perspectives, experiences and ideas and create workplaces where everyone can develop their careers and perform to their full potential.
As an equal employment opportunity employer, ITW is committed to equal employment opportunity and fair treatment for employees, beginning with the hiring process and continuing through all aspects of the employment relationship.