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Aug 22, 2024

More efficient software for more efficient microchips

Andreas Kaldun

Agile software development is colliding with rigid manufacturing hardware. The physical machine is always right. Learn how shift-left testing safely bridges this Industry 4.0 culture gap.

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#1 about 3 min

Introduction to Zeiss and industrial manufacturing hardware

Background on Zeiss and its various industrial hardware sectors including highly specialized microchip manufacturing equipment.

#2 about 4 min

Evolution of industrial revolutions and digital factories

Industrial manufacturing transitions from automated assembly lines to utilizing real-time data and full digital twins.

#3 about 3 min

Bridging modern software with the automation pyramid

Developers must extract data stored in legacy formats using modern protocols like OPC-UA and MQTT to bridge old and new systems.

#4 about 2 min

Culture clash between hardware engineers and software developers

Integrating modern software practices into established hardware projects causes friction around work environments and varying technology dependencies.

#5 about 5 min

Contrasting product lifecycles and software update constraints

Modern software expects rapid deployment whereas manufacturing equipment has multi-decade lifespans and strictly restricted offline update protocols.

#6 about 3 min

Defining the source of truth in hardware projects

Software prioritizes flexible customer requirements, while industrial engineering dictates that the physical limitations of the hardware act as the absolute truth.

#7 about 4 min

Balancing agile practices with strict compliance standards

Development teams can strategically use automation tools to generate the vast amounts of documentation required by health and safety regulators.

#8 about 2 min

Integrating shift-left testing into manufacturing equipment validations

Shifting away from traditional end-of-production hardware validation to continuous shift-left testing introduces systemic workflow changes for engineering teams.

#9 about 3 min

Managing hardware dependencies for automated test pipelines

Lacking continuous access to physical testbed machines, software development teams must build and rely on realistic simulators to run continuous automated tests.

#10 about 4 min

Fostering cross-discipline communication and shared quality assurance

Bridging disparate domains requires mutual respect, a focus on holistic quality, and proactively teaching source control practices to hardware teams.

#11 about 3 min

Discussion on software-driven manufacturing and simulator costs

An audience discussion covers applying software-centric mindsets to large-scale automobile manufacturing and justifying high development costs for digital twin simulations.

Matching moments

3:32 min

Shifting the focus from hardware to complex systems

Réka Leisztner Réka Leisztner · World Congress 2025

2:43 min

Aligning hardware ecosystems with industrial regulatory compliance mandates

Clemens Wasner Clemens Wasner +3 · World Congress 2026 Europe

3:07 min

Applying industrial factory management concepts to software developers

Johannes Hansen · World Congress 2023

2:59 min

Introduction to cyber-physical systems and software

Hendrik Lösch Hendrik Lösch · World Congress 2023

6:14 min

Modernizing deployment pipelines for embedded hardware devices

Chris Heilmann Chris Heilmann +2 · LIVE

8:07 min

Transitioning from web development to constrained hardware engineering

Philipp-Alexander Blum · LIVE

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